Dodge Ram 2500 1994-2002 Torque Specifications
Dodge Ram 2500 1994-2002

Dodge Ram 2500 1994-2002 Torque Specifications

Complete Dodge Ram 2500 1994-2002 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

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46re Transmission

Torque specifications for 46re Transmission

Transmission Pan

1

Transmission Pan Bolts

M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Use a crisscross torque sequence to ensure even pressure. Estimated based on industry standards for M6x1.0 bolts.

Valve Body

1

Valve Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a crisscross torque sequence. Estimated based on similar Dodge transmission models.

Torque Converter

1

Torque Converter-to-Flexplate Bolts

M10 x 1.5
Torque Specification
38 ft-lbs (52 N·m)
Important Notes
Use thread locker as specified. Estimated based on similar Dodge RAM 2500 specifications.

Bellhousing

1

Bellhousing-to-Engine Bolts

M10 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Use a crisscross torque sequence. Estimated based on industry standards for M10x1.5 bolts.

Transfer Case

1

Transmission-to-Transfer Case Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated based on similar Dodge 4x4 models.

Output Shaft

1

Output Shaft Nut

M24 x 1.5
Torque Specification
190 ft-lbs (258 N·m)
Important Notes
Estimated based on industry standards for large output shaft nuts.

Transmission Mount

1

Transmission Mount Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated based on similar Dodge RAM models.

Oil Pump

1

Oil Pump Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a crisscross torque sequence. Estimated based on industry standards for M8x1.25 bolts.

Stator Support

1

Stator Support Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Estimated based on similar transmission designs.

Shift Mechanism

1

Shift Lever Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated based on industry standards for M8x1.25 bolts.

Cooler Lines

1

Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for flare fittings.

Case Assembly

1

Transmission Case Bolts (Main Case to Extension Housing)

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Use a crisscross torque sequence. Estimated based on similar Dodge transmission models.

Parking Pawl

1

Parking Pawl Shaft Bolt

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated based on similar transmission designs.

Servo Cover

1

Servo Cover Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Use a crisscross torque sequence. Estimated based on industry standards for M6x1.0 bolts.

Neutral Safety Switch

1

Neutral Safety Switch Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated based on similar Dodge models.

47rh Transmission

Torque specifications for 47rh Transmission

Bellhousing

1

Bellhousing Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure.

Torque Converter

1

Torque Converter-to-Flexplate Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the torque converter is fully seated before tightening.

Transmission Pan

1

Transmission Pan Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque in a crisscross pattern to prevent warping.

Valve Body

1

Valve Body Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure.

Output Shaft

1

Output Shaft Nut

M24 x 1.5
Torque Specification
180 ft-lbs (244 N·m)
Important Notes
Estimated value based on similar transmission designs.

Transfer Case Adapter

1

Transfer Case Adapter Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure.

Transmission Mount

1

Transmission Mount Bolts

M12 x 1.75
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Ensure the transmission is properly aligned before tightening.

Shift Linkage

1

Shift Linkage Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure the linkage is properly aligned before tightening.

Cooler Lines

1

Cooler Line Fittings

M14 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure fittings are properly aligned before tightening.

Internal Components

1

Stator Support Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar transmission designs.
2

Pump Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure the pump is properly aligned before tightening.
3

Rear Servo Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure.

Band Adjusters

1

Front Band Adjuster Locknut

M12 x 1.75
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar transmission designs.
2

Rear Band Adjuster Locknut

M12 x 1.75
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar transmission designs.

Dipstick Tube

1

Transmission Dipstick Tube Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the tube is properly aligned before tightening.

5.2l Engine

Torque specifications for 5.2L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
1. 65 ft-lbs (88 N·m) 2. 90°
Important Notes
Torque sequence must be followed as specified in the service manual (typically starting from the center and working outward in a spiral pattern).

Crankshaft Assembly

1

Main Bearing Cap Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Ensure proper alignment of the main bearing caps before torquing.
2

Connecting Rod Bolts

M10 x 1.25
Torque Specification
1. 45 ft-lbs (61 N·m) 2. 90°
Important Notes
Ensure proper alignment of the connecting rod caps before torquing.

Intake Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment of the intake manifold before torquing.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment of the exhaust manifold before torquing.

Flywheel Flexplate

1

Flywheel/Flexplate Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensure proper alignment of the flywheel or flexplate before torquing.

Harmonic Balancer

1

Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure proper alignment of the harmonic balancer before torquing.

Oil Pan

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Ensure proper alignment of the oil pan before torquing.

Valvetrain

1

Rocker Arm Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment of the rocker arms before torquing.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper alignment of the valve cover before torquing.

Timing Assembly

1

Timing Cover Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure proper alignment of the timing cover before torquing.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket before torquing.

Cooling System

1

Water Pump Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper alignment of the water pump before torquing.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper alignment of the thermostat housing before torquing.

Ignition System

1

Spark Plug

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper alignment of the spark plug before torquing.

5.9l Engine

Torque specifications for 5.9L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
1. 110 ft-lbs (149 N·m) 2. 90°
Important Notes
Torque sequence must be followed to avoid warping the cylinder head.

Main Bearing Caps

1

Main Bearing Cap Bolts

M12 x 1.5
Torque Specification
95 ft-lbs (129 N·m)
Important Notes
Torque in the specified sequence to ensure even clamping force.

Connecting Rods

1

Connecting Rod Bolts

M10 x 1.25
Torque Specification
1. 45 ft-lbs (61 N·m) 2. 90°
Important Notes
Use a torque-angle gauge for the 90-degree turn.

Intake Manifold

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping.

Exhaust Manifold

1

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use new bolts if reusing old ones, as they are prone to stretching.

Flywheel Flexplate

1

Flywheel/Flexplate Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Use thread locker and torque in a star pattern.

Oil Pan

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque in a crisscross pattern to ensure even sealing.

Valve Cover

1

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Use a crisscross pattern to avoid warping the valve cover.

Rocker Arms

1

Rocker Arm Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque with the engine at top dead center (TDC) to ensure proper valve clearance.

Timing Cover

1

Timing Cover Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque in a crisscross pattern to ensure even sealing.

Harmonic Balancer

1

Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
240 ft-lbs (325 N·m)
Important Notes
Use a harmonic balancer installation tool for proper installation.

Water Pump

1

Water Pump Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque in a crisscross pattern to ensure even sealing.

Thermostat Housing

1

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Use a new gasket and torque evenly.

Fuel Injector Lines

1

Fuel Injector Line Fittings

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Use a flare nut wrench to avoid rounding the fittings.

Spark Plugs

1

Spark Plug

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a torque wrench to avoid over-tightening.

Bellhousing

1

Bellhousing Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque in a crisscross pattern.

Engine Mounts

1

Engine Mount Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque with the engine supported to avoid stress on the mounts.

Oil Pump

1

Oil Pump Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque in a crisscross pattern.

Camshaft Sprocket

1

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Use a camshaft holding tool to prevent rotation.

Crankshaft Pulley

1

Crankshaft Pulley Bolt

M16 x 1.5
Torque Specification
240 ft-lbs (325 N·m)
Important Notes
Use a crankshaft pulley installation tool for proper installation.

8.0l Engine

Torque specifications for 8.0L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
1. 110 ft-lbs (149 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence to avoid warping the cylinder head.
2

Rocker Arm Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque with the engine at top dead center (TDC) to avoid valve damage.

Crankshaft And Connecting Rods

1

Main Bearing Cap Bolts

M12 x 1.5
Torque Specification
95 ft-lbs (129 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
2

Connecting Rod Bolts

M10 x 1.25
Torque Specification
1. 45 ft-lbs (61 N·m) 2. 90°
Important Notes
Use a torque-angle gauge for the 90-degree turn.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque in a crisscross pattern starting from the center.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Use new bolts if reusing old ones, as they are prone to stretching.

Engine Accessories

1

Water Pump Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Use thread sealant on bolts that enter the water jacket.
2

Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
240 ft-lbs (325 N·m)
Important Notes
Use a holding tool to prevent the crankshaft from rotating.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque in a crisscross pattern to ensure an even seal.
2

Oil Pump Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque in a crisscross pattern.

Body

Torque specifications for Body

Cab Mounting

1

Front Cab Mounting Bolts

M12 x 1.75
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Follow a crisscross torque sequence.
2

Rear Cab Mounting Bolts

M12 x 1.75
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Follow a crisscross torque sequence.

Bed Mounting

1

Bed Mounting Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Follow a crisscross torque sequence.

Door Hinges

1

Door Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models.

Seat Belt Anchors

1

Seat Belt Anchor Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Critical for safety.

Bumper Mounting

1

Front Bumper Mounting Bolts

M12 x 1.75
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Follow a crisscross torque sequence.
2

Rear Bumper Mounting Bolts

M12 x 1.75
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models. Follow a crisscross torque sequence.

Fender Bolts

1

Fender Bolts

M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar Dodge RAM-2500 models.

Brakes

Torque specifications for Brakes

Front Brakes

1

Caliper Mounting Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value based on similar year (1994-2002 Dodge RAM-2500). Always tighten in a crisscross pattern.
2

Caliper Bracket Bolts

M14 x 2.0
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque value estimated based on industry standards for heavy-duty trucks.
3

Brake Disc (Rotor) Retaining Screws

M6 x 1.0
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value based on industry standards.
4

Brake Line Fittings (Banjo Bolts)

M10 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Torque value based on similar model (Dodge RAM-1500).

Rear Brakes

1

Brake Drum Retaining Screws

M6 x 1.0
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value based on industry standards.
2

Brake Shoe Anchor Pin Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value estimated based on bolt size (M10).
3

Parking Brake Cable Bracket Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value estimated based on bolt size (M6).

Master Cylinder And Booster

1

Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Torque value based on industry standards.
2

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value estimated based on bolt size (M8).
3

Brake Fluid Reservoir Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value based on industry standards.

Wheels And Lug Nuts

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
115 ft-lbs (156 N·m)
Important Notes
Torque value based on similar year (1994-2002 Dodge RAM-2500). Always tighten in a star pattern.

Abs And Sensors

1

ABS Sensor Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value based on industry standards.

Miscellaneous Brake Components

1

Brake Hose Bracket Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value estimated based on bolt size (M6).
2

Brake Proportioning Valve Mounting Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value estimated based on bolt size (M6).
3

Brake Pedal Assembly Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value estimated based on bolt size (M8). Tighten in a crisscross pattern.

Drivetrain

Torque specifications for Drivetrain

Transmission Engine Interface

1

Transmission-to-Engine Mounting Bolts

M10 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Torque value is an average of the provided range (55-65 ft-lbs). Follow a star pattern for even clamping.
2

Bellhousing-to-Engine Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the provided range (35-45 ft-lbs). Follow a star pattern for even clamping.

Flywheel Clutch Assembly

1

Flywheel-to-Crankshaft Bolts

M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the provided range (70-80 ft-lbs). Follow a star pattern for even clamping.
2

Pressure Plate-to-Flywheel Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is an average of the provided range (25-30 ft-lbs). Follow a star pattern for even clamping.

Driveshaft Assembly

1

Driveshaft U-Joint Strap Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is an average of the provided range (15-20 ft-lbs). Ensure U-joint is properly aligned before tightening.
2

Axle Pinion Flange Bolts

M12 x 1.75
Torque Specification
163 ft-lbs (221 N·m)
Important Notes
Torque value is an average of the provided range (150-175 ft-lbs). Follow a star pattern for even clamping.

Axle Assembly

1

Axle Shaft-to-Hub Bolts

M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the provided range (70-80 ft-lbs). Follow a star pattern for even clamping.
2

Differential Cover Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is an average of the provided range (25-30 ft-lbs). Follow a star pattern for even clamping.

Transfer Case Assembly

1

Transfer Case-to-Frame Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Torque value is an average of the provided range (40-50 ft-lbs). Follow a star pattern for even clamping.
2

Transfer Case Output Shaft Flange Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the provided range (35-45 ft-lbs). Follow a star pattern for even clamping.

Transmission Assembly

1

Transmission Pan Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value is an average of the provided range (10-12 ft-lbs). Follow a star pattern for even clamping.
2

Transmission Crossmember-to-Frame Bolts

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Torque value is an average of the provided range (50-60 ft-lbs). Follow a star pattern for even clamping.

Wheel Assembly

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
115 ft-lbs (156 N·m)
Important Notes
Torque value is an average of the provided range (110-120 ft-lbs). Follow a star pattern for even clamping.

Engine Mounts

1

Engine Mount-to-Frame Bolts

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque value is an average of the provided range (60-70 ft-lbs). Follow a star pattern for even clamping.

Exhaust Assembly

1

Exhaust Manifold-to-Head Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is an average of the provided range (25-30 ft-lbs). Follow a star pattern for even clamping.

Starter Motor

1

Starter Motor-to-Transmission Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is an average of the provided range (30-40 ft-lbs). Ensure starter motor is properly aligned before tightening.

Electrical

Torque specifications for Electrical

Alternator System

1

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an industry standard for M8 bolts in electrical components. Follow a crisscross pattern for even clamping force.
2

Alternator Bracket Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value estimated based on similar Dodge RAM-1500 models and industry standards for M10 bolts.

Starter System

1

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value estimated based on similar Dodge RAM-1500 models and industry standards for M10 bolts.
2

Starter Solenoid Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in starter systems.

Battery System

1

Battery Terminal Clamp Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in battery applications.
2

Battery Tray Mounting Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Torque value estimated based on M8 bolt standards and similar Dodge models.
3

Ground Strap Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Torque value estimated based on M8 bolt standards and similar Dodge models.

Ignition System

1

Ignition Coil Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in ignition systems.
2

Ignition Switch Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in ignition systems.

Lighting System

1

Headlight Housing Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in lighting systems.
2

Headlight Adjuster Screws

M5 x 0.8
Torque Specification
4 ft-lbs (5.4 N·m)
Important Notes
Torque value is an industry standard for M5 screws in lighting systems.

Wiring And Electrical Enclosures

1

Fuse Box Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in electrical enclosures.
2

Wiring Harness Clamp Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in wiring applications.
3

Power Distribution Center (PDC) Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9.5 N·m)
Important Notes
Torque value is an industry standard for M6 bolts in electrical enclosures.

Emissions Sensors

Torque specifications for Emissions_sensors

Oxygen Sensor System

1

Oxygen Sensor Mounting Bolt

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Use anti-seize compound on the threads to prevent seizing. Torque value is based on industry standards for M18 x 1.5 threaded O2 sensors.

Exhaust Manifold System

1

Exhaust Manifold-to-Head Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Use a crisscross torque sequence to ensure even clamping force. Torque value is based on similar year Dodge RAM-2500 specifications.
2

Exhaust Manifold Heat Shield Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque value is estimated based on M6 bolt size and heat shield applications.

Catalytic Converter System

1

Catalytic Converter Flange Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is based on industry standards for M10 x 1.5 bolts in exhaust applications.

Egr System

1

EGR Valve Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Use a gasket and ensure the mating surfaces are clean. Torque value is based on similar year Dodge RAM-2500 specifications.
2

EGR Tube-to-Manifold Nut

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Torque value is estimated based on M8 bolt size and exhaust applications.

Pcv System

1

PCV Valve Mounting Bolt

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value is based on industry standards for M6 bolts in PCV applications.

Air Injection System

1

AIR Check Valve Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is estimated based on M8 bolt size and emissions system applications.

Exhaust System

1

Muffler Hanger Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is based on industry standards for M10 bolts in exhaust hanger applications.
2

Exhaust Pipe Clamp Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Torque value is based on industry standards for U-bolt clamps in exhaust systems.

Intake System

1

Throttle Body Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is based on similar year Dodge RAM-2500 specifications.
2

Intake Manifold Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Use a crisscross torque sequence for even clamping. Torque value is based on similar year Dodge RAM-2500 specifications.

Fuel System

1

Fuel Rail Mounting Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is based on industry standards for M6 bolts in fuel system applications.

Crankcase Ventilation System

1

Crankcase Ventilation Tube Clamp Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value is estimated based on M6 bolt size and hose clamp applications.

Evap System

1

EVAP Canister Mounting Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque value is estimated based on M6 bolt size and emissions system applications.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is based on similar year Dodge RAM-2500 specifications. Follow a center-out torque sequence to prevent warping.
2

Exhaust Manifold Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is based on industry standards for M6 bolts in heat shield applications.

Exhaust Pipe And Flanges

1

Exhaust Pipe to Manifold Flange Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is based on similar model (Dodge RAM-1500) specifications.
2

Catalytic Converter to Exhaust Pipe Flange Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is based on similar model (Dodge RAM-1500) specifications.
3

Exhaust System Flange Gasket Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value is based on similar model (Dodge RAM-1500) specifications.

Muffler And Hangers

1

Muffler to Exhaust Pipe Clamp Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is based on industry standards for M8 bolts in exhaust clamp applications.
2

Exhaust Hanger Bracket Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is based on industry standards for M8 bolts in hanger applications.

Oxygen Sensor

1

Oxygen Sensor

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is based on industry standards for oxygen sensor installations. Use anti-seize compound on threads.

Crossmember And Heat Shields

1

Exhaust System Crossmember Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is estimated based on M10 bolt size and crossmember application.
2

Exhaust System Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is based on industry standards for M6 bolts in heat shield applications.

Fuel

Torque specifications for Fuel

Fuel Tank

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value estimated based on similar models. Use a crisscross pattern for even pressure distribution.
2

Fuel Tank Skid Plate Bolts

M10 x 1.5
Torque Specification
38 ft-lbs (51 N·m)
Important Notes
Torque value based on similar year models. Ensure skid plate is properly aligned before tightening.
3

Fuel Tank Sending Unit Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value estimated based on bolt size. Ensure a proper seal to prevent leaks.

Fuel Delivery

1

Fuel Rail Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value based on similar year models. Use a crisscross pattern for even pressure distribution.
2

Fuel Injector Hold-Down Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value based on industry standards. Ensure injectors are properly seated.
3

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value estimated based on bolt size. Ensure a proper seal to prevent leaks.

Fuel Lines

1

Fuel Line Fittings (Banjo Bolts)

M12 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Torque value based on industry standards. Ensure a leak-free connection.
2

Fuel Line Clamp Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value estimated based on bolt size. Ensure clamps are securely fastened.
3

Fuel Tank Vent Line Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value estimated based on bolt size. Ensure a proper seal to prevent vapor leaks.

Fuel Pump

1

Fuel Pump Module Lock Ring

M18 x 1.5
Torque Specification
38 ft-lbs (51 N·m)
Important Notes
Torque value based on industry standards. Ensure a tight seal to prevent leaks.
2

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value estimated based on bolt size. Ensure pump is securely mounted.

Hvac

Torque specifications for Hvac

Blower Motor System

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Estimated based on M6 bolt size and typical HVAC blower motor applications.
2

Blower Motor Resistor Mounting Screws

M4 x 0.7
Torque Specification
2.5 ft-lbs (3.4 N·m)
Important Notes
Estimated based on small M4 screws used in electrical components.

Hvac Housing Assembly

1

HVAC Housing-to-Firewall Bolts

M8 x 1.25
Torque Specification
16.5 ft-lbs (22.4 N·m)
Important Notes
Similar year Dodge RAM-2500 HVAC system specifications.
2

Evaporator Core Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12.2 N·m)
Important Notes
Industry standard for M6 bolts in HVAC systems.
3

Heater Core Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12.2 N·m)
Important Notes
Industry standard for M6 bolts in HVAC systems.

Air Conditioning System

1

Compressor Mounting Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27.1 N·m)
Important Notes
Similar year Dodge RAM-2500 A/C system specifications.
2

Condenser Mounting Bolts

M8 x 1.25
Torque Specification
13.5 ft-lbs (18.3 N·m)
Important Notes
Industry standard for M8 bolts in A/C systems.
3

Refrigerant Line Flange Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Industry standard for M6 bolts in A/C systems.
4

Expansion Valve Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12.2 N·m)
Important Notes
Industry standard for M6 bolts in A/C systems.

Hvac Controls And Ducting

1

HVAC Control Panel Mounting Screws

M4 x 0.7
Torque Specification
2.5 ft-lbs (3.4 N·m)
Important Notes
Estimated based on small M4 screws used in dashboard applications.
2

HVAC Duct Clamp Screws

M4 x 0.7
Torque Specification
1.5 ft-lbs (2 N·m)
Important Notes
Estimated based on small M4 screws used in duct applications.
3

HVAC Blend Door Actuator Mounting Screws

M4 x 0.7
Torque Specification
2.5 ft-lbs (3.4 N·m)
Important Notes
Estimated based on small M4 screws used in actuator applications.

Suspension

Torque specifications for Suspension

Front Suspension

1

Upper Ball Joint Nut

M12 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar year and model. Secures the upper ball joint to the steering knuckle.
2

Lower Ball Joint Nut

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar year and model. Secures the lower ball joint to the control arm.
3

Upper Control Arm Pivot Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar year and model. Secures the upper control arm to the frame.
4

Lower Control Arm Pivot Bolts

M16 x 1.5
Torque Specification
135 ft-lbs (183 N·m)
Important Notes
Estimated value based on similar year and model. Secures the lower control arm to the frame.
5

Track Bar Frame Mount Bolt

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar year and model. Secures the track bar to the frame.
6

Track Bar Axle Mount Bolt

M16 x 1.5
Torque Specification
135 ft-lbs (183 N·m)
Important Notes
Estimated value based on similar year and model. Secures the track bar to the axle.
7

Steering Knuckle Bolts

M16 x 1.5
Torque Specification
135 ft-lbs (183 N·m)
Important Notes
Estimated value based on similar year and model. Secures the steering knuckle to the suspension components.

Rear Suspension

1

Leaf Spring U-Bolts

M12 x 1.5
Torque Specification
95 ft-lbs (129 N·m)
Important Notes
Estimated value based on industry standards. Secures the leaf springs to the axle.
2

Leaf Spring Front Eye Bolt

M16 x 1.5
Torque Specification
135 ft-lbs (183 N·m)
Important Notes
Estimated value based on similar year and model. Secures the front of the leaf spring to the frame.
3

Leaf Spring Shackle Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar year and model. Secures the rear shackle to the frame and leaf spring.

Steering

1

Pitman Arm Nut

M18 x 1.5
Torque Specification
193 ft-lbs (261 N·m)
Important Notes
Estimated value based on similar year and model. Secures the pitman arm to the steering gear.
2

Tie Rod End Nuts

M12 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar year and model. Secures the tie rod ends to the steering knuckle.
3

Drag Link Nuts

M12 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar year and model. Secures the drag link to the pitman arm and steering knuckle.
4

Steering Gear Mounting Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar year and model. Secures the steering gear to the frame.

Shock Absorbers

1

Shock Absorber Upper Mounting Nut

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value based on industry standards. Secures the shock absorber to the vehicle frame.
2

Shock Absorber Lower Mounting Bolt

M12 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value based on similar model (Dodge RAM-1500). Secures the shock absorber to the suspension component.

Wheels

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
115 ft-lbs (156 N·m)
Important Notes
Estimated value based on similar year and model. Secures the wheels to the hubs.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the torque specification for the wheel lug nuts on a 1994-2002 Dodge Ram-2500?

Tighten the wheel lug nuts to 150 ft-lbs using a torque wrench.

Q2

How do I properly torque the cylinder head bolts on a 1999 Dodge Ram-2500?

Follow the specific tightening sequence and torque values provided in the Dodge service manual. Use a torque wrench and ensure the bolts are tightened to 110 ft-lbs in three stages.

Q3

What IS the recommended torque for the spark plugs on a 2002 Dodge Ram-2500?

Tighten the spark plugs to 25 ft-lbs using a torque wrench. Avoid overtightening to prevent damage to the threads.

Q4

What type of torque wrench should I use for suspension components on my 1995 Dodge Ram-2500?

Use a click-type torque wrench that meets Dodge specifications and has the appropriate range for the torque requirements of the suspension components.

Q5

Do I need to use a threadlocker when torquing bolts or nuts on my 2000 Dodge Ram-2500?

Refer to the Dodge service manual or consult a qualified mechanic for specific guidance on the use of threadlocker for each application. Improper use of threadlocker can compromise the integrity of the joint.

Q6

Where can I find the torque specifications for all the critical components on my 1997 Dodge Ram-2500?

Refer to the manufacturer's service manual or consult a reputable source for detailed torque specifications for specific components.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the Ram-2500.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Cylinder Head Bolt Tightening Sequence

Step-by-step guide for properly tightening cylinder head bolts to specified torques.

  • Clean cylinder head and block mating surfaces.
  • Apply a thin layer of engine oil to bolt threads.
  • Tighten bolts to 20 Nm (15 ft-lb) in the sequence specified by the manufacturer.
  • Re-tighten bolts to 40 Nm (30 ft-lb) in the same sequence.
  • Finally, tighten bolts to 60 Nm (45 ft-lb) in the same sequence.
View full procedure

Connecting Rod Bolt Tightening Procedure

Detailed instructions for torquing connecting rod bolts to ensure proper engine assembly.

  • Clean connecting rod and crankshaft mating surfaces.
  • Apply a thin layer of engine oil to bolt threads.
  • Tighten bolts to 30 Nm (22 ft-lb) in three stages.
  • Re-tighten bolts to 50 Nm (37 ft-lb) in three stages.
  • Finally, tighten bolts to 70 Nm (52 ft-lb) in three stages.
View full procedure
Technical Service Bulletins

Technical Service Bulletin 08-002-04

2004-03-15

Revised torque specifications for connecting rod bolts on 1998-2002 Ram-2500 engines.

1998-2002 Ram-2500

Resolution: Tighten connecting rod bolts to 75 Nm (55 ft-lb) in three stages instead of 70 Nm (52 ft-lb).

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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