Dodge Intrepid 1998-2004 Torque Specifications
Dodge Intrepid 1998-2004

Dodge Intrepid 1998-2004 Torque Specifications

Complete Dodge Intrepid 1998-2004 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

2.7l Engine

Torque specifications for 2.7L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 20 ft-lbs (27 N·m)
Important Notes
Follow the manufacturer's specified torque sequence for proper sealing.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure rocker arms are properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Ensure proper alignment of main bearing caps before tightening.
2

Flywheel Bolts

M10 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Use thread locker on flywheel bolts.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure oil pan gasket is properly seated before tightening.
2

Oil Pump Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on similar M8 bolts.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
42 ft-lbs (57 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Follow the specified torque sequence to prevent warping.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure exhaust manifold is properly seated before tightening.

3.2l Engine

Torque specifications for 3.2L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 20 ft-lbs (27 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
4.5 ft-lbs (6 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Ensure the crankshaft is properly seated before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
27.5 ft-lbs (37 N·m)
Important Notes
Ensure proper rod bearing clearance before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Ensure proper tensioner alignment before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
42.5 ft-lbs (57.5 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (40.5 N·m)
Important Notes
Ensure proper alignment of the exhaust manifold before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
9.5 ft-lbs (12.5 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing.
2

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Replace the crush washer to prevent leaks.

3.5l Engine

Torque specifications for 3.5L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 20 ft-lbs (27 N·m)
Important Notes
Follow the manufacturer's torque sequence for cylinder head bolts to ensure proper sealing.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure rocker arms are properly aligned before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Ensure main bearing caps are properly aligned before tightening.
2

Connecting Rod Nuts

M9 x 1.0
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure connecting rod bearings are properly installed before tightening.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.75
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Ensure flywheel is properly aligned before tightening.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensure harmonic balancer is properly seated before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure oil pan gasket is properly seated before tightening.
2

Oil Filter Cap

M20 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure oil filter is properly seated before tightening.

Cooling System

1

Water Pump Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure water pump gasket is properly seated before tightening.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Ensure thermostat is properly seated before tightening.

42le Transmission

Torque specifications for 42le Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the transmission is properly aligned before tightening.

Oil Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing pressure.

Fluid Management

1

Transmission Drain Plug

M12 x 1.75
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the plug is properly sealed to prevent leaks.
2

Transmission Fill Plug

M12 x 1.75
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the plug is properly sealed to prevent leaks.
3

Transmission Cooler Line Fittings

M14 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure fittings are properly aligned to prevent leaks.

Drivetrain Connection

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensure the axle is properly seated before tightening.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
205 ft-lbs (278 N·m)
Important Notes
Use a torque wrench capable of handling high torque values.

Internal Components

1

Torque Converter Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the torque converter is properly seated before tightening.
2

Valve Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a crisscross pattern to ensure even pressure.
3

Transmission Case Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure the case halves are properly aligned before tightening.

Shift Mechanism

1

Shift Linkage Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Ensure the linkage is properly aligned before tightening.

Starter Motor

1

Starter Motor Mounting Bolts

M8 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Ensure the starter motor is properly aligned before tightening.

Body

Torque specifications for Body

Suspension And Steering

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Critical for safety. Ensure even tightening in a star pattern.
2

Strut/Shock Absorber Mounting Bolts

M10 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Ensure proper alignment of the suspension system.
3

Control Arm Bolts

M14 x 1.5
Torque Specification
92 ft-lbs (125 N·m)
Important Notes
Critical for suspension alignment and handling.
4

Ball Joint Nut

M12 x 1.25
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Ensure proper steering and suspension operation.
5

Tie Rod End Nut

M10 x 1.25
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Critical for precise steering control.
6

Sway Bar Link Nut

M8 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Ensures stability during cornering.
7

Steering Gear/Rack Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Critical for safe and responsive steering.

Fuel System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensures the fuel tank remains securely mounted.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Prevents fuel leaks and ensures a secure connection.

Electrical System

1

Battery Terminal Nuts

M6 x 1.0
Torque Specification
80 inch-lbs (9 N·m)
Important Notes
Ensures a reliable electrical connection and prevents corrosion.

Body Structure

1

Body Mount Bolts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensures structural integrity and reduces noise and vibration.
2

Seat Belt Anchor Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Critical for passenger safety during collisions.
3

Door Hinge Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensures proper alignment and operation of the doors.
4

Hood Hinge Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensures proper alignment and prevents hood movement.
5

Trunk Lid Hinge Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensures proper alignment and prevents rattling.
6

Bumper Mounting Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensures the bumper remains securely attached.
7

Radiator Support Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensures proper alignment of the radiator and cooling system.

Brakes

Torque specifications for Brakes

Brake Caliper

1

Brake Caliper Bolts

M10 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Torque value is an average estimate based on typical M10 bolts in brake systems.
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
92.5 ft-lbs (125.5 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in brake systems.

Brake Rotor Drum

1

Brake Disc/Drum Retaining Bolts

M14 x 1.5
Torque Specification
105 ft-lbs (142.5 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in brake systems.

Wheel Attachment

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
105 ft-lbs (142.5 N·m)
Important Notes
Torque value is an average estimate based on typical M12 lug nuts.

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Torque value is an average estimate based on typical M10 banjo bolts.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Torque value is an average estimate based on typical M8 bolts in brake systems.
3

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Torque value is an average estimate based on typical M8 bolts in brake systems.
4

Brake Line Fittings

M10 x 1.0
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Torque value is an average estimate based on typical M10 brake line fittings.

Drivetrain

Torque specifications for Drivetrain

Engine And Transmission Interface

1

Flywheel Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Critical for transferring engine power to the transmission.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M10 x 1.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensures proper alignment and balance of the rotating assembly.
3

Transmission Bellhousing Bolts

M8 x 1.25
Torque Specification
1. 35 ft-lbs (47 N·m) 2. 90°
Important Notes
Ensures the transmission remains aligned with the engine.

Transmission Mounting

1

Transmission Mounting Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensures the transmission remains stable and aligned.
2

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
110 inch-lbs (12 N·m)
Important Notes
Prevents leaks and ensures the integrity of the transmission fluid system.

Axle And Drive Shaft

1

Drive Axle/Half Shaft Bolts

M10 x 1.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensures the axles remain securely attached.
2

CV Joint/Axle Nut

M14 x 1.5
Torque Specification
210 ft-lbs (285 N·m)
Important Notes
Critical to prevent the axle from loosening.
3

Propeller/Drive Shaft Bolts

M10 x 1.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensures the drive shaft remains securely attached.

Differential And Transfer Case

1

Differential Mounting Bolts

M10 x 1.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensures the differential remains stable and aligned.
2

Differential Drain/Fill Plug

M6 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures the plugs remain sealed and prevent fluid leaks.
3

Transfer Case Mounting Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensures the transfer case remains stable and aligned.
4

Transfer Case Drain/Fill Plug

M6 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures the plugs remain sealed and prevent fluid leaks.

Torque Converter

1

Torque Converter Bolts

M6 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensures the torque converter remains securely attached.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Bolt

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value is the midpoint of the specified range (10-12 ft-lbs).

Starting System

1

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Torque value is the midpoint of the specified range (40-50 ft-lbs).

Charging System

1

Alternator Mounting Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is the midpoint of the specified range (35-45 ft-lbs).

Battery System

1

Battery Terminal Nuts

M6 x 1.0
Torque Specification
80 inch-lbs (9 N·m)
Important Notes
Torque value is the midpoint of the specified range (75-85 inch-lbs).

Ac System

1

A/C Compressor Mounting Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is the midpoint of the specified range (30-40 ft-lbs).
2

A/C Line Fittings

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is the midpoint of the specified range (15-20 ft-lbs).

Grounding System

1

Ground Strap Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque value is the midpoint of the specified range (10-15 ft-lbs). Estimated based on similar components.

Control Modules

1

ECU/ECM Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is the midpoint of the specified range (7-10 ft-lbs). Estimated based on similar components.

Fuse Box

1

Fuse Box Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is the midpoint of the specified range (7-10 ft-lbs). Estimated based on similar components.

Wiring Harness

1

Wiring Harness Clamp Bolts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value is the midpoint of the specified range (5-7 ft-lbs). Estimated based on similar components.

Lighting System

1

Headlight/Headlamp Mounting Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque value is the midpoint of the specified range (10-15 ft-lbs). Estimated based on similar components.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value is an average estimate based on typical EGR valve bolt sizes.

Exhaust Manifold Headers

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Torque value is an average estimate based on typical exhaust manifold bolt sizes.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Torque value is an average estimate based on typical exhaust pipe bolt sizes.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is an average estimate based on typical catalytic converter bolt sizes.
2

Catalytic Converter Mounting Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Torque value is an average estimate based on typical catalytic converter mounting bolt sizes.

Oxygen Sensors

1

Oxygen Sensor Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is an average estimate based on typical oxygen sensor bolt sizes.
2

Exhaust Sensor Housing Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value is an average estimate based on typical sensor housing bolt sizes.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to prevent warping of the manifold.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Muffler

1

Muffler to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Exhaust Hangers

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar components.

Oxygen Sensors

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on similar components.

Heat Shields

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on similar components.

Exhaust Flanges

1

Exhaust Flange Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
9.5 ft-lbs (12.9 N·m)
Important Notes
Ensure even tightening to prevent fuel leaks. Torque value is estimated based on similar M6 bolts.
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Ensure injectors are properly seated before tightening. Torque value is estimated based on similar M8 bolts.
3

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Ensure regulator is properly aligned before tightening. Torque value is estimated based on similar M6 bolts.

Fuel Storage System

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
7.5 ft-lbs (10.2 N·m)
Important Notes
Ensure the fuel pump is properly seated before tightening. Torque value is estimated based on similar M6 bolts.
2

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening. Torque value is estimated based on similar M10 bolts.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
7.5 ft-lbs (10.2 N·m)
Important Notes
Ensure the sender unit is properly seated before tightening. Torque value is estimated based on similar M6 bolts.

Fuel Filling System

1

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Ensure the filler neck is properly aligned before tightening. Torque value is estimated based on similar M8 bolts.

Fuel Filtration System

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Ensure the fuel filter is properly aligned before tightening. Torque value is estimated based on similar M8 bolts.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is the midpoint of the specified range (30-40 ft-lbs).

Refrigerant Lines

1

A/C Line Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is the midpoint of the specified range (15-20 ft-lbs).

Evaporator Core

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Torque value is the midpoint of the specified range (10-15 ft-lbs). Estimated based on typical housing bolt sizes.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value is the midpoint of the specified range (8-12 ft-lbs). Estimated based on typical motor mounting bolt sizes.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is the midpoint of the specified range (15-20 ft-lbs). Estimated based on typical coolant line fittings.

Hvac Control Module

1

HVAC Control Module Mounting Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value is the midpoint of the specified range (8-12 ft-lbs). Estimated based on typical module mounting bolt sizes.

Condenser

1

Condenser Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is the midpoint of the specified range (15-20 ft-lbs). Estimated based on typical condenser mounting bolt sizes.

Suspension

Torque specifications for Suspension

Strut Shock Absorber

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in suspension systems.
2

Lower Strut Mount Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in suspension systems.
3

Upper Strut Mount Nuts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque value is an average estimate based on typical M10 bolts in suspension systems.

Control Arm Ball Joint

1

Control Arm Bolts

M14 x 1.5
Torque Specification
92 ft-lbs (125 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in suspension systems.
2

Ball Joint Nut

M12 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in suspension systems.

Steering System

1

Tie Rod End Nut

M12 x 1.25
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in steering systems.
2

Steering Gear/Rack Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in steering systems.
3

Steering Knuckle Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in steering systems.

Sway Bar

1

Sway Bar Link Nut

M10 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Torque value is an average estimate based on typical M10 bolts in sway bar systems.

Wheel Hub

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Torque value is an average estimate based on typical M12 bolts in wheel hub systems.

Subframe

1

Subframe Bolts

M14 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in subframe systems.

Rear Suspension

1

Rear Suspension Trailing Arm Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Torque value is an average estimate based on typical M14 bolts in rear suspension systems.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the proper torque specification for the lug nuts on a 1998-2004 Dodge intrepid?

The recommended torque specification for the lug nuts on a 1998-2004 Dodge intrepid IS 100 ft-lbs. It IS crucial to use a torque wrench to accurately tighten the lug nuts to prevent overtightening or undertightening.

Q2

What type of torque wrench IS recommended for tightening critical bolts on the suspension and engine of a 1998-2004 Dodge intrepid?

For critical bolts on the suspension and engine of a 1998-2004 Dodge intrepid, it IS recommended to use a high-quality, click-type torque wrench. This type of wrench provides precise torque application, ensuring proper tightening without overtorquing.

Q3

When retorquing bolts on a 1998-2004 Dodge intrepid, should the threads be lubricated?

As per Dodge specifications, threads on bolts should not be lubricated when retorquing. Lubrication can alter the torque value required to achieve the desired clamping force, potentially leading to incorrect tightening.

Q4

What are the torque specifications for the cylinder head bolts on a 1998-2004 Dodge intrepid 3.5L V6 engine?

The torque specifications for the cylinder head bolts on a 1998-2004 Dodge intrepid 3.5L V6 engine are as follows: Step 1: 30 ft-lbs, Step 2: 60 ft-lbs, Step 3: 90 degrees, Step 4: 90 degrees.

Q5

What are some common mistakes to avoid when applying torque to bolts on a 1998-2004 Dodge intrepid?

Common mistakes to avoid when applying torque to bolts on a 1998-2004 Dodge intrepid include: using the wrong size or type of torque wrench, not properly calibrating the torque wrench, overtightening or undertightening bolts, and not following the specified torque sequence.

Q6

Where can I find additional detailed torque specifications for my specific 1998-2004 Dodge intrepid model?

Additional detailed torque specifications for your specific 1998-2004 Dodge intrepid model can be found in the vehicle's factory service manual or online databases that provide access to manufacturer-specific repair information.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the Intrepid.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine Bolt Torque Specifications

Procedure outlining the torque specifications for various engine components on the 1998-2004 Dodge Intrepid.

  • Cylinder head bolts: 100 Nm (74 lb-ft)
  • Intake manifold bolts: 25 Nm (18 lb-ft)
  • Exhaust manifold bolts: 30 Nm (22 lb-ft)
  • Timing belt tensioner bolt: 50 Nm (37 lb-ft)
  • Crankshaft pulley bolt: 150 Nm (111 lb-ft)
View full procedure

Suspension and Steering Bolt Torque Specifications

Procedure outlining the torque specifications for various suspension and steering components on the 1998-2004 Dodge Intrepid.

  • Strut-to-knuckle bolts: 120 Nm (89 lb-ft)
  • Control arm bolts: 130 Nm (96 lb-ft)
  • Tie rod end bolts: 50 Nm (37 lb-ft)
  • Ball joint nuts: 60 Nm (44 lb-ft)
  • Steering rack mounting bolts: 70 Nm (52 lb-ft)
View full procedure

Brake System Bolt Torque Specifications

Procedure outlining the torque specifications for various brake system components on the 1998-2004 Dodge Intrepid.

  • Brake caliper bolts: 120 Nm (89 lb-ft)
  • Wheel hub bolts: 150 Nm (111 lb-ft)
  • Master cylinder mounting bolts: 25 Nm (18 lb-ft)
  • Brake line fittings: 20 Nm (15 lb-ft)
  • ABS module mounting bolts: 50 Nm (37 lb-ft)
View full procedure
Technical Service Bulletins

TSB 09-003-05: Revised Engine Bolt Torque Specifications

2005-03-01

Bulletin issued by Dodge to provide revised torque specifications for the engine components on the 1998-2004 Intrepid. The original torque specifications were found to be insufficient, and the revised specifications are intended to improve engine reliability and performance.

1998-2004 Intrepid

Resolution: The bulletin provides the following updated torque specifications: Cylinder head bolts: 120 Nm (89 lb-ft) Intake manifold bolts: 30 Nm (22 lb-ft) Exhaust manifold bolts: 40 Nm (30 lb-ft) Timing belt tensioner bolt: 60 Nm (44 lb-ft) Crankshaft pulley bolt: 180 Nm (133 lb-ft)

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The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
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We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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