Dodge Intrepid 1993-1997 Torque Specifications
Dodge Intrepid 1993-1997

Dodge Intrepid 1993-1997 Torque Specifications

Complete Dodge Intrepid 1993-1997 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

3.3l Engine

Torque specifications for 3.3L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force and prevent warping.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure rocker arms are properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure bearing caps are properly aligned before tightening.
2

Flywheel Bolts

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Use thread locker on flywheel bolts to prevent loosening.

Connecting Rods

1

Connecting Rod Nuts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure rod bearings are properly seated before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Pump Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11 N·m)
Important Notes
Ensure the oil pump is properly aligned before tightening.

Accessories

1

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment with the flywheel before tightening.
2

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper belt tension before tightening.

3.5l Engine

Torque specifications for 3.5L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure proper alignment of the main bearing caps before tightening.
2

Flywheel Bolts

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Use thread locker on the flywheel bolts to prevent loosening.

Connecting Rods

1

Connecting Rod Nuts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the connecting rod caps before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
8.33 ft-lbs (11 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Filter Housing Bolt

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the oil filter housing gasket is properly seated before tightening.

42le Transmission

Torque specifications for 42le Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to avoid misalignment.
2

Transmission Crossmember Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure crossmember is properly aligned before tightening.

Oil Pan And Plugs

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing of the oil pan gasket.
2

Transmission Drain Plug

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure plug is properly seated with a new sealing washer.
3

Transmission Fill Plug

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure plug is properly seated with a new sealing washer.

Drivetrain Components

1

Drive Axle/Half Shaft Bolts

M12 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent axle misalignment.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
185 ft-lbs (251 N·m)
Important Notes
Use a new cotter pin after tightening to secure the nut.

Starter And Bellhousing

1

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure starter motor is properly aligned before tightening.
2

Transmission Bellhousing Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure proper alignment.

Torque Converter

1

Torque Converter Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure torque converter is properly seated before tightening.

Shift Linkage

1

Shift Linkage Bolts

M6 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure shift linkage is properly aligned before tightening.

Cooling System

1

Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure fittings are properly seated to prevent leaks.

Body

Torque specifications for Body

Brake System

1

Brake Caliper Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment of the brake caliper before tightening.
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Ensure the bracket is properly seated before tightening.
3

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the disc/drum is properly seated before tightening.

Suspension System

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the strut/shock absorber is properly aligned before tightening.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure the control arm is properly seated before tightening.
3

Ball Joint Nut

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the ball joint is properly seated before tightening.

Steering System

1

Tie Rod End Nut

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the tie rod end is properly seated before tightening.
2

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure the steering gear/rack is properly aligned before tightening.

Fuel System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the fuel tank is properly seated before tightening.
2

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the filler neck is properly aligned before tightening.

Body And Interior

1

Door Hinge Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the door is properly aligned before tightening.
2

Seat Mounting Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the seat is properly aligned before tightening.
3

Roof Panel Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the roof panel is properly aligned before tightening.
4

Trunk Lid Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the trunk lid is properly aligned before tightening.

Brakes

Torque specifications for Brakes

Brake Caliper System

1

Brake Caliper Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
These bolts secure the brake caliper to the mounting bracket. Ensure proper alignment before torquing.
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
These bolts attach the caliper mounting bracket to the steering knuckle or axle. Ensure the bracket is properly seated before torquing.

Brake Rotor Drum System

1

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
These bolts secure the brake rotor or drum to the hub. Ensure the rotor/drum is properly seated before torquing.

Brake Hydraulic System

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
This bolt connects the brake hose to the caliper or brake line. Ensure the sealing washers are properly seated before torquing.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
These bolts secure the master cylinder to the brake booster. Ensure the master cylinder is properly aligned before torquing.
3

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
These bolts secure the brake booster to the firewall. Ensure the booster is properly seated before torquing.
4

Brake Line Fittings

M10 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
These fittings connect the brake lines to various components. Ensure the fittings are properly aligned before torquing.

Wheel Attachment System

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
These nuts secure the wheel to the hub. Use a star pattern to ensure even clamping force.

Drivetrain

Torque specifications for Drivetrain

Engine And Flywheel

1

Flywheel Bolts

M10 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M12 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Use a holding tool to prevent crankshaft rotation during tightening.
3

Torque Converter Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure torque converter is properly seated before tightening bolts.

Transmission

1

Transmission Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure transmission is properly aligned before tightening bolts.
2

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11 N·m)
Important Notes
Use a new gasket and ensure the oil pan surface is clean.
3

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Replace sealing washer if applicable.

Driveshaft And Axles

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Ensure proper alignment of the axle before tightening bolts.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
185 ft-lbs (251 N·m)
Important Notes
Use a new cotter pin after tightening the nut.
3

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Ensure driveshaft is properly balanced before tightening bolts.

Differential And Transfer Case

1

Differential Cover Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new gasket and ensure the cover surface is clean.
2

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace sealing washer if applicable.
3

Transfer Case Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure transfer case is properly aligned before tightening bolts.
4

Rear Axle Pinion Nut

M24 x 1.5
Torque Specification
200 ft-lbs (271 N·m)
Important Notes
Ensure proper preload on the pinion bearings.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Bolt

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the ignition coil is seated properly before tightening.

Starting System

1

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the starter motor is properly aligned with the flywheel before tightening.

Charging System

1

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the alternator is properly aligned with the belt drive system before tightening.

Battery System

1

Battery Terminal Nuts

M6 x 1.0
Torque Specification
5.83 ft-lbs (8 N·m)
Important Notes
Ensure the battery terminals are clean and free of corrosion before tightening.

Ac System

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the compressor is properly aligned with the belt drive system before tightening.
2

A/C Line Fittings

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the fittings are clean and free of debris before tightening.

Grounding System

1

Ground Strap Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the grounding surfaces are clean and free of corrosion before tightening.

Electrical Control System

1

Fuse Box Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the fuse box is properly aligned with the mounting holes before tightening.
2

ECU/ECM Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the ECU/ECM is properly aligned with the mounting holes before tightening.
3

Wiring Harness Clamp Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure the wiring harness is properly routed and secured before tightening.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensures secure mounting of the EGR valve to prevent exhaust leaks.
2

EGR Tube Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Estimated value based on similar components. Ensures a secure connection between the EGR valve and manifold.

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures a tight seal to prevent exhaust leaks.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures a secure connection between the exhaust manifold and cylinder head.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures a secure connection between the exhaust pipe and manifold.
2

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures a secure connection between the catalytic converter and exhaust pipe.

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated value based on similar components. Ensures a secure installation and prevents exhaust leaks.

Heat Shield

1

Catalytic Converter Heat Shield Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Estimated value based on similar components. Ensures secure mounting of the heat shield.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure a leak-free connection at this critical junction.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure a secure connection to prevent exhaust leaks.

Muffler

1

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure a secure connection to prevent leaks and excessive noise.

Exhaust Hangers

1

Exhaust Hanger Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Heat Shields

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Exhaust Flanges

1

Exhaust Flange Bolts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Fuel

Torque specifications for Fuel

Fuel Rail And Injectors

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensures a leak-free seal and prevents fuel pressure loss.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensures proper sealing and prevents fuel leaks or injector misalignment.

Fuel Pump And Tank

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensures the pump is securely mounted and prevents fuel leaks or pump failure.
2

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensures the tank is securely mounted and prevents movement or fuel leaks.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Estimated value based on similar components. Ensures a secure connection and prevents fuel leaks.

Fuel Lines And Fittings

1

Fuel Filter Bolt/Nut

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensures a leak-free connection and prevents fuel pressure loss.
2

Fuel Line Fittings

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on similar components. Ensures a leak-free connection and prevents fuel pressure loss.

Fuel Filler Neck

1

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensures a secure connection and prevents fuel leaks or filler neck detachment.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical compressor applications.

Ac Lines

1

A/C Line Fittings

M8 x 1.25
Torque Specification
20 ft-lbs (27 N-m)
Important Notes
Ensure fittings are clean and free of debris before installation. Estimated bolt size based on typical refrigerant line applications.

Evaporator Core

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical housing applications.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N-m)
Important Notes
Ensure the blower motor is properly aligned before tightening. Estimated bolt size based on typical blower motor applications.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
20 ft-lbs (27 N-m)
Important Notes
Ensure fittings are clean and free of debris before installation. Estimated bolt size based on typical heater core applications.

Hvac Case

1

HVAC Case Assembly Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical case assembly applications.

Suspension

Torque specifications for Suspension

Strut Shock Absorber

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure proper alignment during installation.
2

Strut Tower Mounting Bolts

M10 x 1.25
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar components.

Control Arm

1

Control Arm Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure proper alignment of the control arm during installation.
2

Ball Joint Nut

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the ball joint is properly seated before torquing.
3

Lower Control Arm Bracket Bolts

M12 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value based on similar components.

Steering

1

Tie Rod End Nut

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the tie rod end is properly seated before torquing.
2

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure proper alignment of the steering rack during installation.
3

Steering Knuckle Bolts

M16 x 1.5
Torque Specification
135 ft-lbs (183 N·m)
Important Notes
Estimated value based on similar components.

Sway Bar

1

Sway Bar Link Nut

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the sway bar link is properly seated before torquing.

Wheels

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Use a star pattern to ensure even clamping force.

Subframe

1

Subframe Mounting Bolts

M14 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value based on similar components.
2

Rear Suspension Trailing Arm Bolts

M12 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value based on similar components.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the proper torque specification for the lug nuts of a 1993-1997 Dodge Intrepid?

100 ft-lbs (135 Nm)

Q2

What IS the recommended torque range for the cylinder head bolts on a 1996 Dodge Intrepid with a 3.5L engine?

60-80 ft-lbs (81-108 Nm) in three stages

Q3

How do I properly tighten the oil pan drain plug on a 1993 Dodge Intrepid?

Tighten the drain plug to 18 ft-lbs (24 Nm) using a 3/8-inch drive ratchet and socket.

Q4

What IS the torque specification for the intake manifold bolts on a 1997 Dodge Intrepid with a 2.7L engine?

11 ft-lbs (15 Nm)

Q5

What type of torque wrench IS recommended for use on a 1993-1997 Dodge Intrepid?

A high-quality click-type torque wrench with a range of 0-150 ft-lbs (0-203 Nm)

Q6

IS it safe to use an impact wrench to tighten bolts on a 1997 Dodge Intrepid?

No, using an impact wrench IS not recommended as it can overtighten bolts and damage threads.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the Intrepid.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine Bolt Torque Specifications

Provides torque values for various engine components, including cylinder head bolts, intake manifold bolts, and oil pan bolts.

  • Locate the specified component and identify the type of bolt being used.
  • Refer to the torque specifications table provided in the service manual.
  • Tighten the bolt to the specified torque value using a digital torque wrench.
View full procedure

Suspension Bolt Torque Specifications

Covers torque values for suspension components such as control arms, ball joints, and sway bar links.

  • Identify the suspension component and locate the bolts to be tightened.
  • Consult the torque specifications table in the service manual.
  • Apply the specified torque to each bolt using a digital torque wrench.
View full procedure

Brake System Bolt Torque Specifications

Outlines torque values for brake components like calipers, rotors, and brake lines.

  • Determine the brake component and identify the bolts that need to be tightened.
  • Refer to the torque specifications table in the service manual.
  • Use a digital torque wrench to apply the correct torque to each bolt.
View full procedure
Technical Service Bulletins

Intrepid Engine Bolt Torque Update

2000-03-01

Corrects torque specifications for certain engine bolts to address a potential engine failure issue.

1993-1997 Intrepid with 3.3L V6 engine

Resolution: Inspect and re-torque specified engine bolts to the updated specifications.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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