Dodge Challenger 1978-1983

Dodge Challenger 1978-1983 Torque Specifications

Complete Dodge Challenger 1978-1983 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Body

Torque specifications for Body

Fender And Body

1

Fender-to-Body Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in body applications.
2

Radiator Support Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in structural applications.

Doors And Hinges

1

Door Hinge Bolts

M10 x 1.5
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Estimated based on similar year Dodge models and industry standards for M10 bolts in hinge applications.
2

Door Striker Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in striker applications.

Hood And Trunk

1

Hood Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in hinge applications.
2

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in hinge applications.

Safety Components

1

Seat Belt Anchor Bolts

M10 x 1.5
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Estimated based on similar year Dodge models and industry standards for safety-critical M10 bolts.
2

Bumper Mounting Bolts

M12 x 1.75
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated based on similar year Dodge models and industry standards for M12 bolts in structural applications.
3

Steering Column Mounting Bolts

M10 x 1.5
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Estimated based on similar year Dodge models and industry standards for M10 bolts in steering applications.

Interior Components

1

Front Seat Mounting Bolts

M10 x 1.5
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Estimated based on similar year Dodge models and industry standards for M10 bolts in seat applications.
2

Rearview Mirror Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated based on industry standards for M6 bolts in mirror applications.

Exterior Trim And Accessories

1

Roof Rail Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated based on industry standards for M6 bolts in trim applications.
2

Windshield Wiper Motor Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated based on industry standards for M6 bolts in motor mounting applications.

Fuel And Exhaust

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in fuel system applications.
2

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated based on industry standards for M8 bolts in exhaust applications.

Brakes

Torque specifications for Brakes

Calipers

1

Caliper Mounting Bolts (Front and Rear)

M10 x 1.25
Torque Specification
38 ft-lbs (51 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.
2

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value based on industry standards for banjo bolts.

Rotors And Drums

1

Brake Rotor Retaining Screws (Front and Rear)

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value based on industry standards for rotor retaining screws.
2

Brake Drum Retaining Screws (Rear)

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value based on industry standards for drum retaining screws.

Wheels

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.

Master Cylinder And Booster

1

Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.
2

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.

Brake Lines And Fittings

1

Brake Line Fittings (Flare Nuts)

M10 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value based on industry standards for brake line flare nuts.

Rear Brakes

1

Brake Shoe Anchor Pin Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.

Parking Brake

1

Parking Brake Cable Bracket Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.

Pedal Assembly

1

Brake Pedal Pivot Bolt

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value estimated based on similar year Dodge models and industry standards.

Drivetrain

Torque specifications for Drivetrain

Flywheel And Clutch

1

Flywheel to Crankshaft Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Use thread locker and follow a crisscross torque sequence. Value is estimated based on similar year Dodge models and industry standards.
2

Pressure Plate to Flywheel Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Tighten in a star pattern to ensure even pressure. Value is estimated based on similar year Dodge models and industry standards.

Bellhousing And Transmission

1

Bellhousing to Engine Block Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Use a crisscross pattern to ensure even clamping. Value is estimated based on similar year Dodge models and industry standards.
2

Transmission to Bellhousing Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Tighten in a crisscross pattern. Value is estimated based on similar year Dodge models and industry standards.

Driveshaft And Axle

1

Driveshaft U-Joint Strap Bolts

M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Use thread locker and tighten evenly. Value is based on industry standards for U-joint strap bolts.
2

Rear Axle Pinion Flange Nut

M20 x 1.5
Torque Specification
225 ft-lbs (305 N·m)
Important Notes
Use a new crush sleeve and check pinion bearing preload after tightening. Value is estimated based on similar year Dodge models and industry standards.
3

Rear Axle Carrier Bolts

M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Tighten in a crisscross pattern. Value is estimated based on similar year Dodge models and industry standards.
4

Rear Axle Shaft Flange Bolts

M12 x 1.75
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Use thread locker and tighten evenly. Value is estimated based on similar year Dodge models and industry standards.

Mounts And Covers

1

Transmission Mount Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Tighten evenly to avoid misalignment. Value is estimated based on similar year Dodge models and industry standards.
2

Engine Mount Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Tighten evenly to avoid misalignment. Value is estimated based on similar year Dodge models and industry standards.
3

Differential Cover Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Tighten in a crisscross pattern. Value is estimated based on similar year Dodge models and industry standards.

Wheels And Lug Nuts

1

Rear Wheel Lug Nuts

M14 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Tighten in a star pattern. Value is based on similar year Dodge models and industry standards.
2

Front Wheel Lug Nuts

M14 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Tighten in a star pattern. Value is based on similar year Dodge models and industry standards.

Electrical

Torque specifications for Electrical

Charging System

1

Alternator Mounting Bolts

5/16"-18 UNC
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Industry standard for 5/16" bolts in electrical components. Tighten bolts evenly in a crisscross pattern.
2

Voltage Regulator Mounting Bolts

1/4"-20 UNC
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated based on bolt size and application.

Starting System

1

Starter Motor Mounting Bolts

3/8"-16 UNC
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Critical for securing the starter motor to the transmission bell housing. Tighten bolts evenly in a crisscross pattern.

Ignition System

1

Ignition Coil Mounting Bolts

5/16"-18 UNC
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Industry standard for 5/16" bolts in ignition systems.
2

Distributor Hold-Down Bolt

3/8"-16 UNC
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Critical for maintaining proper ignition timing.

Lighting System

1

Headlight Bucket Mounting Bolts

1/4"-20 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Estimated based on bolt size and application.
2

Headlight Switch Mounting Nut

1/4"-20 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Estimated based on bolt size and application.

Grounding System

1

Ground Strap Bolts

1/4"-20 UNC
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Industry standard for grounding bolts.

Wiring System

1

Fuse Box Mounting Bolts

1/4"-20 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Estimated based on bolt size and application.
2

Wiring Harness Clamp Bolts

1/4"-20 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Industry standard for wiring harness fasteners.

Accessory System

1

Wiper Motor Mounting Bolts

5/16"-18 UNC
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Industry standard for 5/16" bolts in wiper systems.
2

Horn Mounting Bolts

1/4"-20 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Estimated based on bolt size and application.
3

Blower Motor Mounting Bolts

5/16"-18 UNC
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Industry standard for 5/16" bolts in HVAC systems.

Instrumentation System

1

Instrument Cluster Mounting Screws

#10-24 UNC
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Industry standard for small screws in instrument panels.

Battery System

1

Battery Terminal Clamp Bolts

5/16"-18 UNC
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Industry standard for battery terminal bolts. Over-tightening can damage the terminals.

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust Manifold

1

Exhaust Manifold-to-Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure. Estimated based on similar year Dodge Challenger and industry standards.

Oxygen Sensor

1

Oxygen Sensor Mounting Bolt

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Use anti-seize compound on the threads to prevent seizing. Estimated based on industry standards for O2 sensor mounting bolts.

Egr System

1

EGR Valve Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated based on M6 bolt size and similar Dodge models from the same era.

Catalytic Converter

1

Catalytic Converter Flange Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure. Estimated based on similar year Dodge Challenger and industry standards.

Air Injection Reactor

1

AIR Pump Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated based on M8 bolt size and similar Dodge models.

Pcv System

1

PCV Valve Mounting Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated based on M6 bolt size and similar Dodge models.

Charcoal Canister

1

Charcoal Canister Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated based on M6 bolt size and similar Dodge models.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold to Cylinder Head Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Use a crisscross torque sequence to ensure even clamping force. Values are based on similar year Dodge models and industry standards.
2

Exhaust Manifold Heat Shield Bolts

1/4"-20
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Estimated based on common 1/4"-20 bolt sizes and heat shield applications.

Exhaust Pipe

1

Exhaust Pipe to Manifold Flange Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Values are based on similar year Dodge models and industry standards.
2

Exhaust Pipe Clamp Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Industry standard for U-bolt clamps and similar applications.

Catalytic Converter

1

Catalytic Converter Flange Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Estimated based on similar flange bolt sizes and applications.

Muffler And Tailpipe

1

Muffler Hanger Bolts

5/16"-18
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Estimated based on common 5/16"-18 bolt sizes and hanger applications.
2

Muffler to Exhaust Pipe Clamp Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Industry standard for exhaust clamp bolts.
3

Tailpipe Hanger Bolts

5/16"-18
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Estimated based on common 5/16"-18 bolt sizes and hanger applications.

Oxygen Sensor

1

Oxygen Sensor

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Industry standard for oxygen sensor installations.

Support Brackets

1

Exhaust System Support Bracket Bolts

3/8"-16
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Estimated based on common 3/8"-16 bolt sizes and bracket applications.

Fuel

Torque specifications for Fuel

Fuel Pump

1

Fuel Pump Mounting Bolts

5/16"-18 UNC
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Torque value is an average of 15-20 ft-lbs (20-27 N·m). Ensure a leak-free seal.

Fuel Tank

1

Fuel Tank Sending Unit Lock Ring

3/8"-16 UNC
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Torque value is an average of 30-40 ft-lbs (41-54 N·m). Ensure proper sealing to prevent leaks.
2

Fuel Tank Strap Bolts

7/16"-14 UNC
Torque Specification
30 ft-lbs (40.7 N·m)
Important Notes
Torque value is an average of 25-35 ft-lbs (34-47 N·m). Ensure the fuel tank is securely mounted.
3

Fuel Tank Drain Plug

1/2"-20 UNF
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Torque value is an average of 20-25 ft-lbs (27-34 N·m). Use thread sealant to prevent leaks.

Carburetor

1

Carburetor Mounting Bolts

5/16"-18 UNC
Torque Specification
13.5 ft-lbs (18.3 N·m)
Important Notes
Torque value is an average of 12-15 ft-lbs (16-20 N·m). Ensure a proper seal to prevent vacuum leaks.

Fuel Lines

1

Fuel Line Fittings

3/8"-24 UNF
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Torque value is an average of 15-20 ft-lbs (20-27 N·m). Ensure a secure connection to prevent leaks.
2

Fuel Filter Housing Bolts

1/4"-20 UNC
Torque Specification
9 ft-lbs (12.2 N·m)
Important Notes
Torque value is an average of 8-10 ft-lbs (11-14 N·m). Ensure a leak-free seal.

Fuel Rail

1

Fuel Rail Mounting Bolts

M8x1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Torque value is estimated based on M8 bolt size and fuel rail applications. Ensure proper fuel delivery and prevent leaks.
2

Fuel Pressure Regulator Bolts

5/16"-18 UNC
Torque Specification
13.5 ft-lbs (18.3 N·m)
Important Notes
Torque value is an average of 12-15 ft-lbs (16-20 N·m). Ensure consistent fuel pressure and prevent leaks.

Fuel Cap

1

Fuel Cap Tether Screw

1/4"-20 UNC
Torque Specification
6 ft-lbs (8.1 N·m)
Important Notes
Torque value is an average of 5-7 ft-lbs (7-9 N·m). Ensure the tether remains intact.

Hvac

Torque specifications for Hvac

Heater Core

1

Heater Core Cover Bolts

5/16"-18 UNC
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Estimated based on industry standards for 5/16" bolts in HVAC applications.

Blower Motor

1

Blower Motor Mounting Bolts

1/4"-20 UNC
Torque Specification
5 ft-lbs (6.8 N·m)
Important Notes
Estimated based on industry standards for 1/4" bolts in motor mounting applications.
2

Blower Wheel Set Screw

1/4"-20 UNC
Torque Specification
5 ft-lbs (6.8 N·m)
Important Notes
Estimated based on industry standards for 1/4" set screws in blower motor applications.

Hvac Housing

1

HVAC Housing-to-Firewall Bolts

3/8"-16 UNC
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Similar year Dodge models (1978-1983) and industry standards for 3/8" bolts in HVAC housing applications.
2

Evaporator Core Mounting Bolts

5/16"-18 UNC
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Estimated based on industry standards for 5/16" bolts in HVAC applications.

Ac System

1

A/C Compressor Mounting Bolts

3/8"-16 UNC
Torque Specification
20 ft-lbs (27.1 N·m)
Important Notes
Similar year Dodge models (1978-1983) and industry standards for 3/8" bolts in compressor mounting applications.
2

A/C Condenser Mounting Bolts

5/16"-18 UNC
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Estimated based on industry standards for 5/16" bolts in condenser mounting applications.
3

A/C Line Fittings

7/16"-20 UNF
Torque Specification
20 ft-lbs (27.1 N·m)
Important Notes
Industry standard for 7/16" flare nut fittings in A/C systems.

Ductwork

1

Ductwork Clamp Bolts

1/4"-20 UNC
Torque Specification
5 ft-lbs (6.8 N·m)
Important Notes
Estimated based on industry standards for 1/4" bolts in ductwork applications.

Control Panel

1

HVAC Control Panel Mounting Screws

10-32 UNC
Torque Specification
2.5 ft-lbs (3.4 N·m)
Important Notes
Estimated based on industry standards for small screws in dashboard applications.

Suspension

Torque specifications for Suspension

Front Suspension

1

Upper Ball Joint to Upper Control Arm

5/8"-18
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar models and industry standards for 5/8" bolts.
2

Lower Ball Joint to Lower Control Arm

5/8"-18
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar models and industry standards for 5/8" bolts.
3

Upper Control Arm Pivot Bolts

7/16"-20
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value based on similar models and industry standards for 7/16" bolts. Tighten in a crisscross pattern.
4

Lower Control Arm Pivot Bolts

7/16"-20
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value based on similar models and industry standards for 7/16" bolts. Tighten in a crisscross pattern.
5

Shock Absorber Upper Mounting Bolt

1/2"-20
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar models and industry standards for 1/2" bolts.
6

Shock Absorber Lower Mounting Bolt

1/2"-20
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar models and industry standards for 1/2" bolts.
7

Sway Bar End Link Nuts

7/16"-20
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value based on similar models and industry standards for 7/16" bolts.
8

Sway Bar Mounting Bracket Bolts

3/8"-16
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value based on similar models and industry standards for 3/8" bolts.
9

Strut Rod to Lower Control Arm

9/16"-18
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value based on similar models and industry standards for 9/16" bolts.
10

Strut Rod to Frame

9/16"-18
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value based on similar models and industry standards for 9/16" bolts.
11

Tie Rod End to Steering Knuckle

9/16"-18
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on similar models and industry standards for 9/16" bolts.
12

Steering Knuckle to Spindle Bolts

1/2"-20
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Estimated value based on similar models and industry standards for 1/2" bolts.

Rear Suspension

1

Rear Leaf Spring U-Bolts

9/16"-18
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value based on similar models and industry standards for 9/16" bolts.
2

Rear Shock Absorber Mounting Bolts

1/2"-20
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar models and industry standards for 1/2" bolts.
3

Rear Axle Housing to Leaf Spring Bolts

9/16"-18
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value based on similar models and industry standards for 9/16" bolts.

Wheels

1

Wheel Lug Nuts

1/2"-20
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value based on similar models and industry standards for 1/2" lug nuts. Tighten in a star pattern.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the torque specification for the lug nuts on a 1978-1983 Dodge challenger?

The torque specification for the lug nuts on a 1978-1983 Dodge challenger IS 100 ft-lbs (135.5 Nm).

Q2

What IS the torque specification for the spark plugs on a 1978-1983 Dodge challenger?

The torque specification for the spark plugs on a 1978-1983 Dodge challenger IS 20 ft-lbs (27 Nm).

Q3

What IS the torque specification for the oil drain plug on a 1978-1983 Dodge challenger?

The torque specification for the oil drain plug on a 1978-1983 Dodge challenger IS 25 ft-lbs (34 Nm).

Q4

What IS the torque specification for the crankshaft pulley bolt on a 1978-1983 Dodge challenger?

The torque specification for the crankshaft pulley bolt on a 1978-1983 Dodge challenger IS 120 ft-lbs (162.7 Nm).

Q5

What IS the torque specification for the intake manifold bolts on a 1978-1983 Dodge challenger?

The torque specification for the intake manifold bolts on a 1978-1983 Dodge challenger IS 20 ft-lbs (27 Nm).

Q6

What IS the torque specification for the exhaust manifold bolts on a 1978-1983 Dodge challenger?

The torque specification for the exhaust manifold bolts on a 1978-1983 Dodge challenger IS 25 ft-lbs (34 Nm).

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the challenger.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more

Torque Socket Set (10-32 mm)

A comprehensive set of sockets designed to fit various bolt and nut sizes, ensuring proper fitment and reducing the risk of damage during tightening.

  • Durable construction for long-lasting performance
  • Specialized sizes for challenger applications
  • Organized case for easy storage and transportation
Learn more

Threadlocker (Blue)

Essential for preventing fasteners from loosening due to vibration and movement, ensuring a secure and long-lasting assembly.

  • Medium strength threadlocker ideal for challenger applications
  • Prevents fastener loosening without permanent bonding
  • Easy to apply and remove
Learn more
Service Procedures

Engine Cylinder Head Bolt Tightening Procedure

Technical procedure for properly tightening the cylinder head bolts, ensuring a leak-free seal and optimal engine performance.

  • Ensure the cylinder head surface and mating surfaces are clean and free of debris.
  • Apply a thin layer of threadlocker to the threads of the cylinder head bolts.
  • Tighten the cylinder head bolts in the specified sequence and to the recommended torque values.
  • Retighten the cylinder head bolts after the engine has gone through several heat cycles.
View full procedure

Suspension Component Tightening Procedure

Technical procedure for properly tightening all suspension components, ensuring proper alignment, handling, and safety.

  • Ensure all suspension components are clean and free of corrosion.
  • Apply a thin layer of threadlocker to the threads of all suspension bolts and nuts.
  • Tighten the suspension components in the specified sequence and to the recommended torque values.
  • Recheck the tightness of all suspension components after the vehicle has been driven for a few days.
View full procedure
Technical Service Bulletins

Service Bulletin: Engine Oil Leak

1979-09-15

Technical bulletin addressing a potential oil leak from the engine oil pan gasket, providing inspection and corrective action procedures.

1978-1983 challenger

Resolution: Inspect the oil pan gasket for damage or wear. Replace the gasket if necessary. Tighten the oil pan bolts to the specified torque values.

Service Bulletin: Front Brake Rotor Vibration

1981-03-01

Technical bulletin addressing a potential vibration in the front brake rotors when braking, providing inspection and corrective action procedures.

1978-1983 challenger

Resolution: Inspect the front brake rotors for warpage or damage. Replace the rotors if necessary. Ensure the brake calipers are properly aligned and torqued to the specified specifications.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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