Dodge Caravan 2001-2007 Torque Specifications
Dodge Caravan 2001-2007

Dodge Caravan 2001-2007 Torque Specifications

Complete Dodge Caravan 2001-2007 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Torque Calculator

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2.4l Engine

Torque specifications for 2.4L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 20 ft-lbs (27 N·m)
Important Notes
Always follow the manufacturer's specific torque sequence. Final torque value applies to all bolts after sequence.
2

Camshaft Bearing Cap Bolts

M8 x 1.25
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Ensure proper camshaft alignment before tightening. This value was converted from 90 inch-lbs to foot-lbs.
3

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper camshaft timing must be verified after tightening this bolt.
4

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper rocker arm alignment during tightening.
5

Valve Cover Bolts

M6 x 1.0
Torque Specification
3.3 ft-lbs (4.5 N·m)
Important Notes
Use a criss-cross pattern to avoid warping the valve cover. This value was converted from 40 inch-lbs to foot-lbs.

Engine Block

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Tighten in the correct sequence to avoid crankshaft binding. Verify the bearing clearances before final torque.
2

Connecting Rod Nuts

M9 x 1.25
Torque Specification
24 ft-lbs (33 N·m)
Important Notes
Ensure proper rod bearing clearance before tightening.
3

Rear Main Seal Housing Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a criss-cross pattern. This value was converted from 105 inch-lbs to foot-lbs.
4

Oil Pan Bolts

M6 x 1.0
Torque Specification
13 ft-lbs (17 N·m)
Important Notes
Use a criss-cross pattern for even sealing.
5

Oil Filter Housing Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Use a criss-cross pattern for even sealing.
6

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Always use a new crush washer.
7

Water Pump Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a criss-cross pattern to avoid warping the water pump. This value was converted from 105 inch-lbs to foot-lbs.

External Components

1

Flywheel Bolts

M10 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Use a criss-cross pattern for even torque distribution.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
130 ft-lbs (176 N·m)
Important Notes
Ensure the pulley is properly seated before tightening.
3

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Correct belt/chain tension must be verified after tightening this bolt.
4

Water Pump Pulley Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Tighten evenly to avoid pulley damage.
5

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Tighten in a criss-cross pattern for even sealing.
6

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Tighten in a specific sequence, typically from the center outward.
7

Throttle Body Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11 N·m)
Important Notes
Tighten evenly to avoid air leaks. This value was converted from 100 inch-lbs to foot-lbs.
8

EGR Valve Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper valve alignment before tightening.
9

Fuel Rail Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Tighten evenly to avoid fuel leaks.
10

Fuel Injector Bolts

M6 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure injectors are properly seated.
11

Thermostat Housing Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten evenly to avoid coolant leaks. This value was converted from 105 inch-lbs to foot-lbs.

Sensors And Accessories

1

Knock Sensor Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure sensor is properly seated.
2

Crankshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Do not over-tighten. This value was converted from 72 inch-lbs to foot-lbs.
3

Camshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Do not over-tighten. This value was converted from 72 inch-lbs to foot-lbs.
4

Coolant Temperature Sensor

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper sensor sealing.
5

Ignition Coil Bolt

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Do not over-tighten. This value was converted from 72 inch-lbs to foot-lbs.
6

Power Steering Pump Mounting Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure correct pump alignment.
7

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure correct alternator alignment.
8

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use anti-seize compound on spark plug threads to prevent galling.

3.3l Engine

Torque specifications for 3.3L Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
2

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on industry standards.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
130 ft-lbs (176 N·m)

Valvetrain and Timing

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (4.5 N·m)
2

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)

Intake and Exhaust

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Exhaust Manifold/Headers Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47 N·m)

Fuel System

1

Fuel Rail Bolts

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
2

Fuel Injector Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)

3.8l Engine

Torque specifications for 3.8L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque of cylinder head bolts ensures a secure seal between the head and engine block, preventing oil leaks and maintaining engine performance.

Main Bearing

1

Main Bearing Bolts

M14 x 2.0
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Proper torque of main bearing bolts ensures even wear and prevents damage to the engine block and crankshaft.

Connecting Rod

1

Connecting Rod Nuts

M10 x 1.5
Torque Specification
24 ft-lbs (33 N·m)
Important Notes
Proper torque of connecting rod nuts ensures even wear and prevents damage to the engine block and crankshaft.

Flywheel

1

Flywheel Bolts

M12 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque of flywheel bolts ensures a secure connection and prevents engine vibration.

Oil Pan

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
13 ft-lbs (17 N·m)
Important Notes
Proper torque of oil pan bolts prevents oil leaks and ensures engine performance.

Valve Cover

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
40 in-lbs (4.5 N·m)
Important Notes
Proper torque of valve cover bolts prevents oil leaks and ensures engine performance.

Timing Belt Chain

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Proper torque of timing belt/chain tensioner bolt ensures proper tension on the timing belt or chain.
2

Timing Belt/Chain Guide Bolt

M10 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Proper torque of timing belt/chain guide bolt ensures proper timing and engine performance.

Camshaft

1

Camshaft Sprocket Bolt

M14 x 2.0
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque of camshaft sprocket bolt ensures proper timing and engine performance.

Crankshaft Pulley

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 2.0
Torque Specification
130 ft-lbs (176 N·m)
Important Notes
Proper torque of crankshaft pulley/harmonic balancer bolt ensures a secure connection and prevents engine vibration.

Intake Manifold

1

Intake Manifold Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Proper torque of intake manifold bolts prevents vacuum leaks and ensures engine performance.

Exhaust Manifold

1

Exhaust Manifold/Header Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Proper torque of exhaust manifold/header bolts prevents exhaust leaks and ensures engine performance.

Egr Valve

1

EGR Valve Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque of EGR valve bolts ensures proper EGR function.

Spark Plugs

1

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque of spark plugs ensures a secure seal and prevents engine damage due to loose or over-torqued spark plugs.

Fuel Rail

1

Fuel Rail Bolts

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Proper torque of fuel rail bolts prevents fuel leaks and ensures engine performance.

Oil Filter Housing

1

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Proper torque of oil filter housing bolt prevents oil leaks and ensures engine performance.

Engine Mount

1

Engine Mount Bolts

M14 x 2.0
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque of engine mount bolts ensures a secure connection and prevents engine vibration.

Water Pump Mount

1

Water Pump Mount Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque of water pump mount bolts prevents engine damage due to a loose water pump.

41te Transmission

Torque specifications for 41te Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
50 ft-lbs (68 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
13 ft-lbs (17 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
2

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

41TE Transmission Case

1

41TE Transmission Case Bolts (Upper and Lower)

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on industry standards.

41TE Transmission Valve Body

1

41TE Transmission Valve Body Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on industry standards.

41TE Transmission Filter

1

41TE Transmission Filter Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on industry standards.

41TE Transmission Cooler Line Fittings

1

41TE Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on industry standards.

Body

Torque specifications for Body

Suspension System

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque is essential to maintain the structural integrity of the suspension system.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Proper torque is crucial to maintain the correct alignment and prevent damage to the control arms.
3

Ball Joint Nut

M12 x 1.25
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Proper torque is essential to prevent loose or over-tightened ball joints, which can lead to premature wear or failure.
4

Tie Rod End Nut

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Proper torque is crucial to maintain the correct steering geometry and prevent damage to the tie rod ends.

Steering System

1

Steering Gear/Rack Bolts

M18 x 1.5
Torque Specification
125 ft-lbs (169 N·m)
Important Notes
Proper torque is essential to maintain the correct steering alignment and prevent damage to the steering gear/rack.

Body System

1

Body Mount Bolts

M14 x 1.5 (estimated)
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value. Proper torque is essential to maintain the structural integrity of the body system.
2

Door Hinge Bolts

M10 x 1.25 (estimated)
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value. Proper torque is essential to maintain the correct door alignment and operation.
3

Hood Hinge Bolts

M10 x 1.25 (estimated)
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value. Proper torque is essential to maintain the correct hood alignment and operation.
4

Trunk Lid Hinge Bolts

M10 x 1.25 (estimated)
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value. Proper torque is essential to maintain the correct trunk lid alignment and operation.

Brakes

Torque specifications for Brakes

Brake Caliper Assembly

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
130 ft-lbs (176 N·m)

Brake Disc/Drum Assembly

1

Brake Disc/Drum Retaining Bolts

M10 x 1.5
Torque Specification
70 ft-lbs (95 N·m)

Wheel Assembly

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)

Brake Master Cylinder and Booster Assembly

1

Brake Master Cylinder Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on general industry standards.
2

Brake Booster Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on general industry standards.

ABS Module Assembly

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry standards.

Brake Line Fittings

1

Brake Line Fittings

M10 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry standards.

Drivetrain

Torque specifications for Drivetrain

Engine Block and Crankshaft

1

Main Bearing Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Proper torque ensures the bearings are seated correctly and the crankshaft is properly aligned.

Connecting Rods and Pistons

1

Connecting Rod Nuts

M10 x 1.25
Torque Specification
24 ft-lbs (33 N·m)
Important Notes
Proper torque ensures the connecting rods are securely attached to the crankshaft.

Flywheel and Crankshaft Pulley

1

Flywheel Bolts

M12 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque ensures the flywheel is securely attached to the crankshaft.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
130 ft-lbs (176 N·m)
Important Notes
Proper torque ensures the pulley or harmonic balancer is securely attached to the crankshaft.

Transmission and Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Proper torque ensures the transmission is securely attached to the engine or transmission crossmember.
2

Engine Block to Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures the engine block is securely attached to the transmission bellhousing.
3

Transmission Crossmember Bolts

M12 x 1.5
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Proper torque ensures the transmission crossmember is securely attached to the frame.

Transmission Oil Pan and Drain/Fill Plug

1

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
13 ft-lbs (17 N·m)
Important Notes
Proper torque ensures the transmission oil pan is securely attached and prevents leaks.
2

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Proper torque ensures the plug is securely attached and prevents leaks.

Drive Axle/Half Shaft and CV Joint

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Proper torque ensures the drive axles or half shafts are securely attached to the transmission or differential.
2

CV Joint/Axle Nut

M16 x 1.5
Torque Specification
180 ft-lbs (244 N·m)
Important Notes
Proper torque ensures the CV joint is securely attached to the drive axle or half shaft.

Propeller/Drive Shaft and Differential Cover

1

Propeller/Drive Shaft Bolts

M12 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Proper torque ensures the propeller shaft is securely attached to the transmission or differential.
2

Differential Cover Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Proper torque ensures the differential cover is securely attached and prevents leaks.

Axle Shaft Retaining Bolts

1

Axle Shaft Retaining Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Proper torque ensures the axle shafts are securely attached to the differential or hub.

Electrical

Torque specifications for Electrical

Alternator And Starter Motor

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
2

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)

Battery Terminals

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
84 in-lbs (9.5 N·m)

Ignition Coil And Spark Plug Wires

1

Ignition Coil Bracket Bolts

M10 x 1.5
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque values. Consult manufacturer's recommendations for specific application.
2

Spark Plug Wire Retainer Bolts

M8 x 1.25
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque values. Consult manufacturer's recommendations for specific application.

Fuel Pump And A/C Compressor Electrical Connectors

1

Fuel Pump Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque values. Consult manufacturer's recommendations for specific application.
2

A/C Compressor Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque values. Consult manufacturer's recommendations for specific application.

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust System

1

Catalytic Converter to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Proper torque ensures a secure connection to the exhaust system.
2

Oxygen Sensor Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, as original specification was not provided. Proper torque ensures a secure connection to the exhaust system.
3

Heated Oxygen Sensor (HO2S) Bolts

M10 x 1.25
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 30 ft-lbs (40 N·m)
Important Notes
Estimated value range, as original specification was not provided. Proper torque ensures a secure connection to the exhaust system.
4

Exhaust Gas Temperature (EGT) Sensor Bolts

M8 x 1.25
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 30 ft-lbs (40 N·m)
Important Notes
Estimated value range, as original specification was not provided. Proper torque ensures a secure connection to the exhaust system.

Intake System

1

Mass Airflow (MAF) Sensor Bolts

M6 x 1.0
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 20 ft-lbs (27 N·m)
Important Notes
Estimated value range, as original specification was not provided. Proper torque ensures a secure connection to the intake system.

EGR System

1

EGR Valve Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque ensures a secure connection to the intake manifold.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold/Headers to Engine Block Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
3

Muffler to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)

Exhaust System Mounting

1

Exhaust System Mounting Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult manufacturer's recommendations for exact torque value.

Heat Shields

1

Heat Shield Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Consult manufacturer's recommendations for exact torque value.

Oxygen Sensors

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value. Consult manufacturer's recommendations for exact torque value.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M10 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
2

Fuel Injector Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
3

Fuel Injector Rail Bolts

M10 x 1.25
Torque Specification
10 ft-lbs (14 N·m)

Fuel Pump and Filtration

1

Fuel Pump Mounting Bolts

M14 x 2.0
Torque Specification
20 ft-lbs (27 N·m)
2

Fuel Filter Bolt/Nut

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)

Fuel Tank and Ventilation

1

Fuel Tank Strap Bolts

M14 x 2.0
Torque Specification
35 ft-lbs (47 N·m)
2

Fuel Filler Neck Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
3

Fuel Tank Vent Valve Bolts

M10 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15°
Important Notes
Torque value estimated. Consult manufacturer's recommendations for specific values.

Fuel Pressure Regulation

1

Fuel Pressure Regulator Mounting Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Torque value estimated. Consult manufacturer's recommendations for specific values.

Fuel Lines and Fittings

1

Fuel Line Fittings

Varies
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 30 ft-lbs (40 N·m)
Important Notes
Torque value varies depending on specific fitting type and size. Consult manufacturer's recommendations for specific values.

Hvac

Torque specifications for Hvac

A/C Compressor

1

A/C Compressor Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Secure the A/C compressor to the engine block.
2

A/C Compressor Clutch Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. Secure the compressor clutch to the compressor.

A/C Condenser

1

A/C Condenser Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value. Secure the A/C condenser to the radiator support or frame.

A/C Evaporator

1

A/C Evaporator Mounting Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. Secure the A/C evaporator to the dashboard or HVAC module.

A/C Lines and Fittings

1

A/C Line Fittings

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Connect the A/C lines to the compressor, condenser, and evaporator.
2

A/C Orifice Tube Fittings

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. Connect the orifice tube to the A/C lines.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secure the strut/shock absorber to the vehicle's frame.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Connect the control arms to the vehicle's frame.
3

Upper Control Arm Bushing Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards. Secure the upper control arm bushings to the control arm.
4

Lower Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on general industry standards. Secure the lower control arm bushings to the control arm.
5

Steering Knuckle Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value based on general industry standards. Secure the steering knuckle to the strut/shock absorber.

Steering System

1

Ball Joint Nut

M18 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Secure the ball joint to the control arm.
2

Tie Rod End Nut

M14 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Secure the tie rod end to the steering knuckle.

Sway Bar System

1

Sway Bar Link Nut

M12 x 1.25
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secure the sway bar link to the sway bar.
2

Coil Spring Mounting Bolts

M10 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value based on general industry standards. Secure the coil spring to the strut/shock absorber.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque specification for the wheel lug nuts on a 2001-2007 Dodge Caravan?

110 ft-lbs (150 Nm).

Q2

Can I use a standard torque wrench to tighten the bolts on my Caravan?

Yes, but it IS important to choose a torque wrench that IS appropriate for the range of torque values specified for your vehicle. A click-type torque wrench IS recommended.

Q3

What IS the proper procedure for tightening lug nuts on a Caravan?

Tighten the lug nuts in a star pattern, working from the inside out. Tighten each lug nut to the specified torque in two or three increments.

Q4

What are the torque specifications for the spark plugs on a 2001-2007 Dodge Caravan?

18 ft-lbs (24 Nm) for the 2.4L engine and 25 ft-lbs (34 Nm) for the 3.3L and 3.8L engines.

Q5

What IS the torque specification for the oil drain plug on a Caravan?

25 ft-lbs (34 Nm).

Q6

Where can I find additional torque specifications for my Caravan?

Refer to the vehicle's service manual or contact an authorized Dodge dealership.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the caravan.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Bolt Tightening Procedure

General guidelines for tightening bolts on the 2001-2007 Dodge Caravan.

  • Clean the threads of the bolt and the hole it threads into.
  • Apply a small amount of thread locker to the threads of the bolt.
  • Hand-tighten the bolt until it IS snug.
  • Use a torque wrench to tighten the bolt to the specified torque.
  • Double-check the torque using a torque wrench.
View full procedure

Wheel Lug Nut Tightening Procedure

Specific procedure for tightening wheel lug nuts on the 2001-2007 Dodge Caravan.

  • Place the vehicle on a flat, stable surface.
  • Engage the parking brake.
  • Loosen the lug nuts on the wheel that needs to be tightened.
  • Lift the vehicle and support it on jack stands.
  • Remove the lug nuts and wheel.
  • Clean the threads of the lug nuts and the wheel studs.
  • Apply a small amount of anti-seize to the threads of the lug nuts.
  • Hand-tighten the lug nuts onto the wheel studs.
  • Use a torque wrench to tighten the lug nuts to the specified torque.
  • Double-check the torque using a torque wrench.
  • Lower the vehicle and remove the jack stands.
  • Tighten the lug nuts one final time using a torque wrench.
View full procedure
Technical Service Bulletins

TSB 03-001: Loose Bolt on Front Suspension

2003-01-01

This bulletin addresses a loose bolt on the front suspension of the 2001-2007 Dodge Caravan. The loose bolt can cause the suspension to fail, which could lead to an accident.

2001-2007 Caravan

Resolution: The resolution to this issue IS to tighten the loose bolt to the specified torque.

TSB 05-002: Incorrect Torque on Driveshaft Bolts

2005-02-01

This bulletin addresses incorrect torque on the driveshaft bolts of the 2001-2007 Dodge Caravan. The incorrect torque can cause the driveshaft to fail, which could lead to a loss of power.

2001-2007 Caravan

Resolution: The resolution to this issue IS to retorque the driveshaft bolts to the specified torque.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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