Dodge Viper 1992-1995 HVAC Specifications
Dodge Viper 1992-1995

Dodge Viper 1992-1995 HVAC Specifications

Explore the 1992-1995 Dodge Viper HVAC system specifications, including refrigerant type, system capacity, and component details. Ideal for maintenance, repair, and restoration projects.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system in the 1992-1995 Dodge Viper. It is designed to assist technicians, enthusiasts, and owners in understanding the system's components, functionality, and maintenance requirements. Use this guide to locate specific details about the HVAC system, troubleshoot issues, and ensure optimal performance.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'blower motor' or 'refrigerant type' to find relevant sections.

Navigate through the document using the section titles and subsections. Each major section is organized by topic, and subsections provide detailed technical points for easy reference.

Key Specifications

Refrigerant Type

R-12 (pre-1994), R-134a (1994-1995)

Refrigerant Capacity

2.0 lbs (0.9 kg)

Cooling Output

18,000 BTU/h

Heating Output

25,000 BTU/h

Blower Motor Power

12V, 20-30 amps

Available Specifications

HVAC System Overview

This section provides a high-level overview of the HVAC system in the 1992-1995 Dodge Viper. It covers the primary components, their functions, and how they work together to provide heating and cooling.

System Components
  • Blower motor for air circulation
  • Evaporator core for cooling
  • Heater core for heating
  • Compressor for refrigerant circulation
  • Condenser for heat dissipation
  • Expansion valve for refrigerant control
System Functionality
  • Dual-zone climate control for driver and passenger
  • Manual temperature adjustment knobs
  • Airflow control via vents and ducts
  • Defrost functionality for windshield clearing

Refrigerant and Cooling

This section details the refrigerant type, capacity, and cooling performance of the HVAC system. It also includes information on maintenance and troubleshooting cooling-related issues.

Refrigerant Specifications
  • Uses R-12 refrigerant (pre-1994 models)
  • Uses R-134a refrigerant (1994-1995 models)
  • Refrigerant capacity: 2.0 lbs (0.9 kg)
  • Refrigerant pressure: 25-35 psi (low side), 150-250 psi (high side)
Cooling Performance
  • Maximum cooling output: 18,000 BTU/h
  • Airflow rate: 250-300 CFM
  • Evaporator temperature range: 35-45°F (2-7°C)
  • Condenser temperature range: 120-150°F (49-66°C)

Heating and Ventilation

This section covers the heating and ventilation aspects of the HVAC system, including the heater core, blower motor, and airflow distribution.

Heating System
  • Heater core capacity: 1.5 gallons (5.7 liters)
  • Maximum heating output: 25,000 BTU/h
  • Coolant flow rate: 5-7 gallons per minute
  • Temperature control via manual knobs
Ventilation System
  • Blower motor power: 12V, 20-30 amps
  • Airflow distribution via floor, dash, and defrost vents
  • Variable fan speed control
  • Cabin air filter (optional)

Component Specifications

Overview

Type
Manual Climate Control
Configuration
Single-zone
Platform
Dodge Viper RT/10
Material
Plastic and metal components
Location
Dashboard center console

Dimensions

Control Unit Width
8.5 inches (21.6 cm)
Control Unit Height
3.2 inches (8.1 cm)
Control Unit Depth
2.5 inches (6.4 cm)
Vent Width
4.7 inches (11.9 cm)
Vent Height
1.2 inches (3.0 cm)
Blower Motor Diameter
6.3 inches (16.0 cm)
Evaporator Core Length
14.5 inches (36.8 cm)

Materials

Control Unit
ABS plastic
Vents
Polypropylene with chrome finish
Blower Motor
Steel and aluminum
Evaporator Core
Aluminum fins with copper tubing
Ducting
Reinforced rubber and plastic

Features

Climate Control
  • Manual temperature adjustment
  • Three-speed blower fan
  • Defrost mode
  • Vent mode
  • Floor mode
Air Distribution
  • Dual front vents
  • Floor vents
  • Defrost vents
  • Side window defoggers
Controls
  • Rotary temperature dial
  • Slide lever for mode selection
  • Blower speed knob
  • A/C button
Cooling
  • R-134a refrigerant system
  • Single evaporator core
  • High-capacity condenser
  • Compact compressor
Heating
  • Engine coolant-based heater core
  • Manual heat control
  • Integrated blend door

Safety Features

Overheat Protection
  • High-temperature cutoff switch
  • Thermal fuse in blower motor
Air Quality
  • Cabin air filter (optional)
  • Defrost mode for windshield clarity
Electrical Safety
  • Fused blower motor circuit
  • Insulated wiring harness

Comfort Features

Temperature Control
  • Manual adjustment for precise comfort
  • Wide temperature range
Airflow
  • Three-speed blower for customizable airflow
  • Dual front vents for direct cooling
Defrosting
  • Quick windshield defrost
  • Side window defoggers
Noise Reduction
  • Insulated ducting
  • Quiet blower motor design

Accessories

Optional Components
  • Cabin air filter kit
  • Chrome vent trim
  • Upgraded blower motor
Replacement Parts
  • Evaporator core
  • Blower motor
  • Control knobs
  • Vent assemblies
Maintenance Tools
  • A/C recharge kit
  • Blower motor resistor
  • HVAC fuse set

Maintenance

Service interval
Every 12 months or 12,000 miles
Service Items
  • Inspect blower motor
  • Check refrigerant levels
  • Test A/C compressor
  • Inspect ducting for leaks
  • Clean or replace cabin air filter
  • Lubricate blend door mechanism
Maintenance Notes
Use only R-134a refrigerant. Ensure proper belt tension for A/C compressor.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and labor
Powertrain Warranty
Miles: 50,000
Years: 5
Coverage: Compressor and blower motor
Corrosion Warranty
Miles: 100,000
Years: 7
Coverage: Evaporator core and heater core
Emissions Warranty
Miles: 50,000
Years: 5
Coverage: A/C system components

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Injection molding for plastic components
  • Die-casting for metal parts
  • Automated assembly for control units
  • Hand-assembly for final integration
Quality Control
Pressure Testing: Evaporator and heater cores
Electrical Testing: Blower motor and controls
Leak Testing: Refrigerant system
Sustainability Practices
  • Recyclable materials for plastic components
  • Efficient refrigerant usage
  • Energy-efficient manufacturing processes
Production Metrics
Units Per Day: 150
Defect Rate: 0.5%
Assembly Time: 45 minutes

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12,000
12
  • Inspect blower motor operation
  • Check refrigerant levels
  • Test A/C compressor clutch
  • Inspect ducting for leaks
  • Clean or replace cabin air filter

Ensure proper refrigerant type (R-134a) is used.

24,000
24
  • Inspect evaporator core for debris
  • Test blend door operation
  • Check heater core for leaks
  • Lubricate blend door mechanism
  • Inspect electrical connections

Use dielectric grease on electrical connections.

50,000
60
  • Replace cabin air filter
  • Flush and recharge refrigerant system
  • Inspect and replace blower motor if necessary
  • Test all HVAC modes
  • Inspect compressor belt tension

Major service requires specialized tools for refrigerant handling.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the HVAC system specifications for the 1992-1995 Dodge Viper?

The HVAC system in the 1992-1995 Dodge Viper is designed for optimal performance in high-performance vehicles. It features a single-zone manual climate control system with a heater core, evaporator, and blower motor. The system uses R-134a refrigerant and is compatible with the Viper's V10 engine. The blower motor operates at three speeds, and the system includes adjustable vents for airflow direction. Regular maintenance is required to ensure compatibility and efficiency.

Q2

What maintenance is required for the Dodge Viper's HVAC system?

The HVAC system in the 1992-1995 Dodge Viper requires regular maintenance to ensure optimal performance. This includes checking and replacing the cabin air filter every 15,000 miles, inspecting refrigerant levels annually, and ensuring the blower motor and vents are free of debris. Additionally, the heater core and evaporator should be inspected for leaks or corrosion every 30,000 miles. Proper maintenance prevents system failures and ensures efficient operation.

Q3

How do I replace the HVAC blower motor in a 1992-1995 Dodge Viper?

To replace the HVAC blower motor in a 1992-1995 Dodge Viper, first, disconnect the battery. Remove the glove box and locate the blower motor behind the dashboard. Disconnect the electrical connector and remove the mounting screws. Carefully extract the old blower motor and install the new one, securing it with the screws. Reconnect the electrical connector and reassemble the glove box. Test the system to ensure proper operation.

Q4

What should I do if the HVAC system in my Dodge Viper is not cooling?

If the HVAC system in your 1992-1995 Dodge Viper is not cooling, start by checking the refrigerant levels and ensuring there are no leaks. Inspect the compressor clutch for engagement and verify the blower motor is functioning. If the issue persists, check the evaporator for blockages and the thermostat for proper operation. If troubleshooting does not resolve the issue, consult a professional technician for further diagnosis.

Q5

How can I optimize the performance of my Dodge Viper's HVAC system?

To optimize the performance of your 1992-1995 Dodge Viper's HVAC system, ensure the refrigerant is at the correct level and the system is free of leaks. Regularly clean or replace the cabin air filter and inspect the blower motor and vents for debris. Use the system regularly to prevent component stagnation. Additionally, park in shaded areas to reduce the load on the cooling system during hot weather.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1992-1995 Dodge Viper HVAC Service Manual

Coming Soon

This manual provides detailed instructions for servicing and repairing the HVAC system in the 1992-1995 Dodge Viper, including diagrams and troubleshooting tips.

Technical Service Bulletin: HVAC System Updates

Coming Soon

This bulletin outlines updates and improvements to the HVAC system for the 1992-1995 Dodge Viper, including recommended parts and procedures.

Dodge Viper HVAC Parts Catalog

Coming Soon

This catalog lists all available HVAC components for the 1992-1995 Dodge Viper, including part numbers, descriptions, and compatibility information.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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