Dodge Sprinter 2018-present Fuel System Specifications
Dodge Sprinter 2018-present

Dodge Sprinter 2018-present Fuel System Specifications

Explore detailed fuel specifications for the 2018-Present Dodge Sprinter, including fuel type, tank capacity, economy, and emission standards. Essential for maintenance, upgrades, and compliance.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2018-Present Dodge Sprinter. It includes information on fuel types, efficiency, tank capacity, and emissions. Use this guide to understand the technical aspects of the vehicle's fuel system and optimize its performance. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search functionality to find specific terms or phrases within the document. Enter keywords related to fuel specifications, such as 'fuel type' or 'tank capacity,' to quickly locate relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled with a title and description, making it easy to find the information you need. Use the quick reference table for a summary of key specifications.

Key Specifications

Fuel Type

Ultra-low sulfur diesel (ULSD)

Fuel Tank Capacity

26.4 gallons (100 liters)

City MPG

13-15

Highway MPG

18-21

Emissions Standard

EPA Tier 3, Euro 6

Available Specifications

Fuel Types and Compatibility

This section covers the types of fuel compatible with the 2018-Present Dodge Sprinter. It includes details on diesel and alternative fuel options, as well as recommendations for optimal performance.

Diesel Fuel Specifications
  • Compatible with ultra-low sulfur diesel (ULSD)
  • Recommended cetane rating of 40 or higher
  • Maximum biodiesel blend of B20 (20% biodiesel, 80% diesel)
  • Avoid using biodiesel blends above B20 to prevent engine damage
Alternative Fuel Options
  • Not compatible with gasoline or ethanol blends
  • No factory support for compressed natural gas (CNG)
  • No factory support for propane (LPG)
  • Consult manufacturer for aftermarket fuel system modifications

Fuel Efficiency and Consumption

This section provides information on the fuel efficiency and consumption rates of the Dodge Sprinter. It includes data on miles per gallon (MPG) and factors affecting fuel economy.

Fuel Economy Ratings
  • City MPG: 13-15
  • Highway MPG: 18-21
  • Combined MPG: 15-17
  • Actual mileage may vary based on driving conditions
Factors Affecting Fuel Efficiency
  • Driving habits (e.g., aggressive acceleration)
  • Vehicle load and cargo weight
  • Tire pressure and condition
  • Environmental conditions (e.g., temperature, terrain)

Fuel Tank and Capacity

This section details the fuel tank specifications, including capacity and design features. It also covers refueling procedures and safety precautions.

Fuel Tank Capacity
  • Standard fuel tank capacity: 26.4 gallons (100 liters)
  • Optional extended fuel tank available for select models
  • Fuel tank material: High-density polyethylene (HDPE)
  • Fuel tank design: Impact-resistant and corrosion-proof
Refueling and Safety
  • Use only approved fuel nozzles for diesel refueling
  • Avoid overfilling the fuel tank to prevent spills
  • Ensure the fuel cap is securely tightened after refueling
  • Check for fuel leaks during routine maintenance

Emissions and Environmental Impact

This section discusses the emissions standards and environmental impact of the Dodge Sprinter's fuel system. It includes information on exhaust aftertreatment systems and compliance with regulations.

Emissions Control Systems
  • Equipped with selective catalytic reduction (SCR) system
  • Uses diesel exhaust fluid (DEF) to reduce NOx emissions
  • Includes diesel particulate filter (DPF) for soot reduction
  • Complies with EPA Tier 3 and Euro 6 emissions standards
Environmental Considerations
  • Lower CO2 emissions compared to older diesel engines
  • DEF consumption rate: Approximately 2-3% of diesel usage
  • Regular maintenance required for emissions systems
  • Recycle or dispose of DEF and other fluids responsibly

Component Specifications

Overview

Type
Diesel
Configuration
Common Rail Direct Injection
Platform
OM651 2.1L I4 Turbo Diesel
Material
Ultra-Low Sulfur Diesel (ULSD)
Location
Rear-mounted fuel tank

Dimensions

Tank Capacity
26.4 gallons (100 liters)
Fuel Line Diameter
0.5 inches (12.7 mm)
Fuel Filter Size
4.72 x 3.15 inches (120 x 80 mm)
injector Spray Angle
150 degrees
Fuel Pump Pressure
23,000 psi (1,586 bar)
Tank Length
47.2 inches (1,200 mm)
Tank Width
31.5 inches (800 mm)
Tank Height
15.7 inches (400 mm)

Materials

Tank Material
High-density polyethylene (HDPE)
Fuel Lines
Nitrile rubber with steel reinforcement
Fuel Filter
Cellulose and synthetic media
injectors
Stainless steel with ceramic tips
Pump Housing
Aluminum alloy

Features

Fuel Delivery
  • High-pressure common rail system
  • Precise electronic fuel injection
  • Variable turbocharging for efficiency
  • Integrated fuel cooler
Emissions Control
  • Selective Catalytic Reduction (SCR)
  • Diesel Particulate Filter (DPF)
  • Exhaust Gas Recirculation (EGR)
  • AdBlue injection system
Monitoring
  • Real-time fuel consumption display
  • Low fuel warning system
  • AdBlue level monitoring
  • Fuel filter clogging alert
Efficiency
  • Start-stop technology
  • Eco mode for optimized fuel usage
  • Aerodynamic fuel tank design
  • Thermal management system
Safety
  • Automatic fuel shutoff in collisions
  • Leak detection system
  • Overpressure relief valve
  • Fire-resistant fuel lines

Safety Features

Collision Protection
  • Automatic fuel pump shutoff
  • Impact-resistant fuel tank
Leak Prevention
  • Double-walled fuel lines
  • Sealed fuel system
Fire Safety
  • Flame arrestor in fuel tank
  • Fire-resistant materials

Comfort Features

Refueling
  • Easy-access fuel cap
  • Automatic nozzle shutoff
  • Fuel level indicator
Noise Reduction
  • Quiet fuel pump operation
  • Vibration-dampened fuel lines
Maintenance
  • Easy-access fuel filter
  • Self-diagnostic system
Driving Experience
  • Smooth fuel delivery
  • Consistent performance

Accessories

Fuel Additives
  • Diesel fuel stabilizer
  • Injector cleaner
  • Anti-gel additive
Monitoring Tools
  • Fuel consumption tracker
  • AdBlue level sensor
  • Fuel pressure gauge
Replacement Parts
  • Fuel filter kit
  • Fuel pump assembly
  • Fuel injector set

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Clean fuel injectors
  • Monitor AdBlue levels
Maintenance Notes
Use only Ultra-Low Sulfur Diesel (ULSD) and approved AdBlue fluid.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Fuel system components
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Fuel pump and injectors
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: SCR and DPF systems
Corrosion Warranty
Miles: 100,000
Years: 5
Coverage: Fuel tank and lines

Production Details

Manufacturer
Daimler AG
Manufacturing Process
  • Robotic assembly of fuel system components
  • Precision testing of fuel injectors
  • Quality control for fuel tank integrity
Quality Control
Pressure Testing: All fuel lines and tanks
Leak Testing: Complete fuel system
Performance Testing: Fuel pump and injectors
Sustainability Practices
  • Recyclable fuel tank materials
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Energy Usage: 10 kWh per unit

Service Information for Fuel System Service

Maintenance and service requirements specific to the fuel system

10,000
12
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Clean fuel injectors
  • Monitor AdBlue levels

Use only approved fuel and AdBlue fluids.

30,000
36
  • Replace fuel filter
  • Inspect and clean fuel injectors
  • Check fuel tank for damage
  • Test fuel pump performance
  • Inspect SCR system

Special tools required for injector cleaning.

60,000
60
  • Replace fuel pump
  • Replace fuel injectors
  • Inspect and clean fuel tank
  • Replace AdBlue injector
  • Perform full system diagnostics

Major service requires professional equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 2018-Present Dodge Sprinter?

The 2018-Present Dodge Sprinter is compatible with ultra-low sulfur diesel (ULSD) fuel. This fuel type is required to meet emissions standards and ensure optimal engine performance. Using non-compliant fuel can damage the engine and emissions systems. Always check the owner's manual for specific fuel requirements and avoid using biodiesel blends above 5% unless explicitly approved by the manufacturer.

Q2

What are the maintenance requirements for the Dodge Sprinter's fuel system?

The Dodge Sprinter's fuel system requires regular maintenance, including fuel filter replacement every 20,000 to 30,000 miles, depending on driving conditions. Inspect the fuel lines and injectors for leaks or wear during routine service. Use only manufacturer-recommended fuel additives to clean the system and prevent injector clogging. Adhering to the maintenance schedule in the owner's manual ensures longevity and performance.

Q3

How do I replace the fuel filter on a Dodge Sprinter?

To replace the fuel filter on a Dodge Sprinter, first, locate the filter housing, typically near the engine. Relieve fuel system pressure by disconnecting the fuel pump fuse and running the engine until it stalls. Remove the housing cover, replace the filter, and ensure all seals are properly seated. Reconnect the fuel pump fuse and prime the system by cycling the ignition key several times before starting the engine.

Q4

What should I do if my Dodge Sprinter experiences fuel system issues?

If your Dodge Sprinter experiences fuel system issues, such as poor performance or starting problems, first check the fuel filter for clogs and replace it if necessary. Inspect fuel lines for leaks or damage. Use a diagnostic scanner to check for error codes related to the fuel pump or injectors. If issues persist, consult a certified technician for further diagnosis and repair.

Q5

How can I optimize the fuel efficiency of my Dodge Sprinter?

To optimize fuel efficiency, maintain proper tire pressure, use the recommended grade of ULSD fuel, and avoid excessive idling. Regularly replace the air filter and fuel filter to ensure optimal airflow and fuel delivery. Drive at consistent speeds and avoid rapid acceleration. Using fuel additives approved by the manufacturer can also help maintain injector performance and improve mileage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Dodge Sprinter Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 2018-Present Dodge Sprinter.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Latest updates and fixes for the Dodge Sprinter fuel system, including software updates and component replacements.

Dodge Sprinter Parts Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2018-Present Dodge Sprinter, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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