Dodge Sprinter 2018-present Exhaust Specifications
Explore the detailed exhaust system specifications for the 2018-Present Dodge Sprinter. Learn about components, materials, and performance metrics for maintenance, repair, and upgrades. Ideal for technicians and owners.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 2018-Present Dodge Sprinter. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the exhaust system.
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Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search results will highlight relevant sections and subsections for quick access.
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Key Specifications
Catalytic Converter Type
Three-way catalytic converter
Muffler Material
Stainless steel
Exhaust Pipe Diameter
2.5 inches
Emission Standards
Euro 6 / EPA Tier 3
DPF Replacement Interval
Every 120,000 miles
Available Specifications
Exhaust System Components
This section outlines the primary components of the Dodge Sprinter's exhaust system, including the catalytic converter, muffler, exhaust pipes, and sensors. Each component plays a critical role in reducing emissions, minimizing noise, and optimizing engine performance.
Exhaust System Components
This section outlines the primary components of the Dodge Sprinter's exhaust system, including the catalytic converter, muffler, exhaust pipes, and sensors. Each component plays a critical role in reducing emissions, minimizing noise, and optimizing engine performance.
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases
- Made of ceramic or metallic substrate coated with catalysts
- Located between the engine and the muffler
- Requires periodic inspection for clogging or damage
Muffler
- Reduces exhaust noise by dissipating sound waves
- Constructed from stainless steel for durability
- Positioned at the rear of the exhaust system
- Includes internal baffles and chambers for noise reduction
Exhaust Pipes
- Direct exhaust gases from the engine to the tailpipe
- Made of corrosion-resistant materials like stainless steel
- Designed to withstand high temperatures and pressure
- Available in various diameters for optimal flow
Performance and Efficiency
This section focuses on the performance characteristics of the exhaust system, including its impact on fuel efficiency, emissions, and overall engine performance. It also covers the role of advanced technologies in enhancing system efficiency.
Performance and Efficiency
This section focuses on the performance characteristics of the exhaust system, including its impact on fuel efficiency, emissions, and overall engine performance. It also covers the role of advanced technologies in enhancing system efficiency.
Emissions Control
- Complies with Euro 6 and EPA Tier 3 emission standards
- Utilizes selective catalytic reduction (SCR) for NOx reduction
- Includes diesel particulate filter (DPF) for soot removal
- Monitored by onboard diagnostics (OBD) system
Fuel Efficiency
- Optimized exhaust flow reduces backpressure
- Enhances engine combustion efficiency
- Contributes to improved miles per gallon (MPG)
- Supports eco-friendly driving modes
Noise Reduction
- Advanced muffler design minimizes cabin noise
- Reduces exterior noise to meet regulatory standards
- Incorporates sound-dampening materials
- Ensures a quieter driving experience
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. It includes tips for inspection, cleaning, and replacing components to ensure long-term reliability.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. It includes tips for inspection, cleaning, and replacing components to ensure long-term reliability.
Routine Inspection
- Check for rust, cracks, or leaks in exhaust pipes
- Inspect catalytic converter for clogging or damage
- Verify proper functioning of oxygen sensors
- Ensure all connections are secure and free of leaks
Common Issues
- Excessive noise due to muffler damage
- Reduced engine performance from clogged catalytic converter
- Check engine light triggered by faulty sensors
- Corrosion in exhaust pipes due to moisture exposure
Replacement Guidelines
- Replace catalytic converter every 100,000 miles or as needed
- Muffler replacement recommended if noise levels increase
- Use OEM or high-quality aftermarket parts for durability
- Follow manufacturer guidelines for installation
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Component Specifications
Overview
- Type
- Dual Exhaust System
- Configuration
- Rear Exit
- Platform
- Dodge Sprinter 2018-Present
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Overall Length
- 120 inches (3048 mm)
- Pipe Diameter
- 2.5 inches (63.5 mm)
- Muffler Length
- 24 inches (610 mm)
- Muffler Width
- 8 inches (203 mm)
- Muffler Height
- 6 inches (152 mm)
- Tailpipe Length
- 18 inches (457 mm)
- Tailpipe Diameter
- 3 inches (76.2 mm)
Materials
- Exhaust Pipes
- 409 Stainless Steel
- Muffler
- Aluminized Steel
- Catalytic Converter
- Ceramic Substrate with Stainless Steel Housing
- Hangers
- Rubber with Steel Reinforcements
- Gaskets
- Graphite-Impregnated Steel
Features
- Performance
-
- Optimized Flow Design
- Reduced Back Pressure
- Enhanced Exhaust Scavenging
- Improved Engine Efficiency
- Durability
-
- Corrosion-Resistant Materials
- Heat-Resistant Coatings
- Reinforced Hangers
- Vibration Dampening
- Emissions
-
- EPA-Compliant Catalytic Converter
- Low NOx Emissions
- Oxygen Sensor Integration
- Efficient Exhaust Gas Recirculation
- Noise Reduction
-
- Multi-Chamber Muffler Design
- Sound Dampening Insulation
- Tuned Exhaust Note
- Minimized Drone at Highway Speeds
- installation
-
- Bolt-On Design
- Precision-Fit Components
- Alignment Marks for Easy Installation
- Compatible with OEM Mounting Points
Safety Features
- Heat Protection
-
- Heat Shields on Critical Components
- Thermal Insulation on Pipes
- Safe Clearance from Fuel Lines
- Structural integrity
-
- Reinforced Welds
- High-Temperature Resistant Gaskets
- Crash-Tested Mounting Points
- Emissions Compliance
-
- Meets EPA Tier 3 Standards
- OBD-II Compatible
- Low CO2 Emissions
Comfort Features
- Noise Level
- 68 dB at Idle, 72 dB at Highway Speeds
- Vibration Control
-
- Rubber Isolators
- Balanced Exhaust Flow
- Minimized Resonance
- Heat Management
-
- Underbody Heat Shields
- Cooled Exhaust Tips
- Insulated Muffler
Accessories
- Performance Upgrades
-
- High-Flow Catalytic Converter
- Performance Muffler
- Stainless Steel Tips
- Maintenance Tools
-
- Exhaust Hanger Removal Tool
- Gasket Kit
- Oxygen Sensor Socket
- Protective Gear
-
- Heat-Resistant Gloves
- Exhaust Wrap
- Underbody Coating
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for Leaks
- Check Hangers and Mounts
- Clean Exhaust Tips
- Inspect Catalytic Converter
- Test Oxygen Sensors
- Maintenance Notes
- Regularly check for rust or corrosion, especially in salt-exposed environments.
Warranty
- Standard Warranty
- Miles: 36,000Years: 3Coverage: Defects in Materials and Workmanship
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic Converter and Oxygen Sensors
- Corrosion Warranty
- Miles: 100,000Years: 5Coverage: Perforation Due to Rust
- Extended Warranty
- Miles: 120,000Years: 10Coverage: Optional Extended Coverage
Production Details
- Manufacturer
- Dodge Exhaust Systems Division
- Manufacturing Process
-
- Laser Cutting
- Robotic Welding
- Flow Testing
- Quality Inspection
- Quality Control
- Material Testing: X-Ray and Ultrasonic InspectionsPerformance Testing: Flow Bench and Dyno TestingFinal Inspection: Visual and Functional Checks
- Sustainability Practices
-
- Recycled Stainless Steel
- Low-Emission Manufacturing
- Waste Reduction Programs
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: Less than 0.1%Lead Time: 4 Weeks
Service Information for Exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect Exhaust System for Leaks
- Check Hangers and Mounts for Wear
- Clean Exhaust Tips
- Inspect Catalytic Converter
- Test Oxygen Sensor Functionality
Ensure all connections are tight and free of corrosion.
- Replace Exhaust Gaskets
- Inspect Heat Shields
- Check for Rust or Corrosion
- Test Exhaust Back Pressure
- Verify Emissions Compliance
Use OEM parts for replacements to maintain warranty coverage.
- Replace Catalytic Converter if Needed
- Inspect and Replace Muffler if Damaged
- Check Exhaust Pipe Integrity
- Perform Full Emissions Test
- Replace Oxygen Sensors if Required
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all 2018-Present Dodge Sprinter models?
Is the exhaust system compatible with all 2018-Present Dodge Sprinter models?
The exhaust system is designed to be compatible with all 2018-Present Dodge Sprinter models, including both diesel and gasoline variants. It meets OEM specifications and is engineered to fit seamlessly with the vehicle's existing components. However, it is recommended to verify the specific model and engine type before purchase to ensure compatibility.
Q2 What are the maintenance requirements for the Dodge Sprinter exhaust system?
What are the maintenance requirements for the Dodge Sprinter exhaust system?
Regular maintenance for the Dodge Sprinter exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Ensure all connections and hangers are secure. Cleaning the exterior with a mild detergent can prevent corrosion. Replace worn-out gaskets and clamps as needed. Adhering to the manufacturer's maintenance schedule will prolong the system's lifespan and maintain optimal performance.
Q3 How do I install or replace the exhaust system on a 2018-Present Dodge Sprinter?
How do I install or replace the exhaust system on a 2018-Present Dodge Sprinter?
To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by loosening clamps and hangers. Align the new exhaust system, ensuring proper fitment, and secure it with new clamps and hangers. Tighten all connections to the manufacturer's torque specifications. Finally, start the engine to check for leaks or unusual noises.
Q4 What should I do if my Dodge Sprinter exhaust system is making unusual noises?
What should I do if my Dodge Sprinter exhaust system is making unusual noises?
Unusual noises from the exhaust system may indicate loose components, leaks, or internal damage. Inspect the system for loose clamps, hangers, or cracks. Tighten or replace any faulty parts. If the issue persists, check the catalytic converter and muffler for internal damage. Consult a professional mechanic if the problem cannot be resolved through basic troubleshooting.
Q5 How can I optimize the performance of my Dodge Sprinter exhaust system?
How can I optimize the performance of my Dodge Sprinter exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components and maintain proper alignment. Consider upgrading to a performance exhaust system for improved airflow and efficiency. Regularly clean the system to prevent corrosion and ensure all connections are secure. Proper maintenance and timely repairs will enhance overall performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Dodge Sprinter Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the exhaust system, including diagrams and torque specifications.
Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin outlines recent updates and improvements to the Dodge Sprinter exhaust system, including compatibility and installation notes.
Dodge Sprinter Exhaust Parts Catalog
Coming SoonA comprehensive catalog of exhaust system parts and accessories, including part numbers and compatibility information.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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