Dodge Sprinter 2006-2018 Fuel System Specifications
Dodge Sprinter 2006-2018

Dodge Sprinter 2006-2018 Fuel System Specifications

Explore detailed fuel specifications for the 2006-2018 Dodge Sprinter, including fuel type, tank capacity, economy, and emission standards. Ideal for maintenance, performance tuning, and compliance.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2006-2018 Dodge Sprinter. It includes information on fuel types, efficiency, tank capacity, and emissions standards. Use this guide to understand the technical aspects of the Sprinter's fuel system, optimize performance, and ensure compliance with environmental regulations. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search function to quickly locate specific fuel-related terms or specifications. Enter keywords like 'fuel type' or 'tank capacity' to find relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled clearly, and subsections provide detailed points for easy reference.

Key Specifications

Fuel Type

Ultra-low sulfur diesel (ULSD)

Tank Capacity

26.4 gallons

City MPG

13-15 MPG

Highway MPG

18-21 MPG

Emissions Standard

EPA Tier 2 Bin 5

Available Specifications

Fuel Types and Compatibility

This section covers the types of fuel compatible with the 2006-2018 Dodge Sprinter, including diesel and alternative fuel options. It also discusses the importance of using the correct fuel type for optimal performance and engine longevity.

Diesel Fuel Specifications
  • Ultra-low sulfur diesel (ULSD) is required for all models.
  • Recommended cetane rating: 40 or higher.
  • Avoid biodiesel blends above 5% (B5) unless specified.
  • Fuel additives should meet Mercedes-Benz approval.
Alternative Fuel Options
  • Biodiesel blends up to B5 are approved for some models.
  • Propane and natural gas conversions are not factory-supported.
  • Check local regulations for alternative fuel compatibility.
  • Consult the owner's manual for specific fuel recommendations.

Fuel Efficiency and Consumption

This section provides details on the fuel efficiency of the Dodge Sprinter, including average MPG, factors affecting consumption, and tips for improving mileage.

Average Fuel Economy
  • City driving: 13-15 MPG.
  • Highway driving: 18-21 MPG.
  • Combined average: 16-18 MPG.
  • Actual mileage may vary based on load and driving conditions.
Factors Affecting Fuel Consumption
  • Heavy loads reduce fuel efficiency.
  • Frequent idling increases consumption.
  • Proper tire pressure improves mileage.
  • Regular maintenance ensures optimal performance.

Fuel Tank and Capacity

This section outlines the fuel tank specifications for the Dodge Sprinter, including capacity, materials, and refueling recommendations.

Tank Capacity and Design
  • Standard fuel tank capacity: 26.4 gallons.
  • Optional larger tank available for extended range.
  • Tank material: High-density polyethylene.
  • Designed to prevent leaks and corrosion.
Refueling Tips
  • Always use the correct fuel nozzle size.
  • Avoid overfilling the tank to prevent spills.
  • Check for fuel cap tightness after refueling.
  • Monitor fuel levels to avoid running on empty.

Emissions and Environmental Compliance

This section details the emissions standards and environmental compliance of the Dodge Sprinter, including regulatory requirements and eco-friendly features.

Emissions Standards
  • Complies with EPA Tier 2 Bin 5 standards.
  • Meets Euro 5 emissions regulations.
  • Equipped with a diesel particulate filter (DPF).
  • Selective catalytic reduction (SCR) system reduces NOx emissions.
Eco-Friendly Features
  • Low CO2 emissions for its class.
  • Fuel-efficient engine design reduces environmental impact.
  • Recyclable materials used in fuel system components.
  • Regular maintenance ensures compliance with emissions standards.

Component Specifications

Overview

Type
Diesel
Configuration
Common Rail Direct Injection (CRDI)
Platform
Sprinter 2500/3500
Material
High-grade steel and aluminum
Location
Rear-mounted fuel tank

Dimensions

Tank Capacity
26.4 gallons (100 liters)
Tank Length
47.2 inches (120 cm)
Tank Width
23.6 inches (60 cm)
Tank Height
15.7 inches (40 cm)
Fuel Line Diameter
0.5 inches (12.7 mm)
Fuel Filter Size
4.7 inches x 2.4 inches (120 mm x 60 mm)
Fuel Pump Pressure
2900 psi (200 bar)

Materials

Tank
High-density polyethylene (HDPE)
Fuel Lines
Reinforced synthetic rubber
Fuel Pump
Aluminum housing with stainless steel internals
Fuel Filter
Cellulose and synthetic fiber blend

Features

Fuel Delivery
  • High-pressure fuel pump
  • Precision injectors
  • Electronic fuel pressure regulation
Emissions Control
  • Diesel particulate filter (DPF)
  • Selective catalytic reduction (SCR)
  • Exhaust gas recirculation (EGR)
Monitoring
  • Fuel level sensor
  • Low fuel warning system
  • Real-time fuel consumption display
Safety
  • Rollover valve
  • Leak detection system
  • Automatic fuel shutoff
Performance
  • Turbocharged diesel engine
  • Optimized fuel atomization
  • Cold start assist

Safety Features

Tank Protection
  • Impact-resistant design
  • Fire-resistant materials
Leak Prevention
  • Double-walled fuel lines
  • Automatic shutoff valve
Emergency
  • Fuel cut-off switch
  • Overfill prevention system

Comfort Features

Refueling
  • Easy-access fuel cap
  • Automatic nozzle shutoff
Driving
  • Smooth fuel delivery
  • Low noise operation
Maintenance
  • Replaceable fuel filter
  • Service indicator light

Accessories

Fuel Additives
  • Diesel fuel stabilizer
  • Injector cleaner
  • Anti-gel additive
Upgrades
  • High-capacity fuel tank
  • Performance fuel pump
  • Upgraded fuel filter
Tools
  • Fuel pressure gauge
  • Fuel line disconnect tool
  • Filter wrench

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage
Maintenance Notes
Use only ultra-low sulfur diesel (ULSD) to prevent damage to emissions systems.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel system components
Powertrain
Miles: 100,000
Years: 5
Coverage: Fuel pump and injectors
Emissions
Miles: 80,000
Years: 8
Coverage: DPF and SCR systems
Corrosion
Miles: Unlimited
Years: 5
Coverage: Fuel tank and lines

Production Details

Manufacturer
Daimler AG
Manufacturing Process
  • Robotic assembly
  • Precision welding
  • Automated quality testing
Quality Control
Pressure Testing: 100% of fuel tanks
Leak Detection: 100% of fuel lines
Performance Testing: Random sampling of fuel pumps
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Energy Usage: 10 kWh per unit

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

10,000
12
  • Inspect fuel lines and connections
  • Check fuel filter condition
  • Test fuel pump pressure
  • Inspect fuel tank for damage
  • Verify fuel level sensor accuracy

Use only manufacturer-approved fuel additives.

50,000
60
  • Replace fuel filter
  • Clean fuel injectors
  • Inspect and clean DPF
  • Check SCR system operation
  • Test fuel pressure regulator

Specialized tools required for injector cleaning.

100,000
120
  • Replace fuel pump
  • Replace fuel lines if necessary
  • Inspect and clean fuel tank
  • Perform full system pressure test
  • Replace fuel level sensor if faulty

Major service requires professional equipment and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with 2006-2018 Dodge Sprinter models?

The 2006-2018 Dodge Sprinter models are compatible with ultra-low sulfur diesel (ULSD) fuel. Using ULSD ensures optimal engine performance and compliance with emissions standards. Avoid using biodiesel blends above 5% (B5) unless specified by the manufacturer, as higher concentrations may damage the fuel system. Always refer to the owner's manual for specific fuel requirements and recommendations.

Q2

What are the maintenance requirements for the fuel system in a Dodge Sprinter?

Regular maintenance for the fuel system includes replacing the fuel filter every 20,000 to 30,000 miles, inspecting fuel lines for leaks or wear, and using fuel additives to prevent injector clogging. Additionally, ensure the fuel tank is cleaned periodically to remove sediment. Adhering to the manufacturer's maintenance schedule is crucial for optimal performance and longevity.

Q3

How do I replace the fuel filter on a 2006-2018 Dodge Sprinter?

To replace the fuel filter, first, locate it near the engine bay. Relieve fuel system pressure by disconnecting the fuel pump fuse and running the engine until it stalls. Disconnect the fuel lines and electrical connectors, then remove the old filter. Install the new filter, reconnect the lines and connectors, and prime the system by turning the ignition key to the 'on' position several times. Start the engine and check for leaks.

Q4

What should I do if my Dodge Sprinter experiences fuel system issues?

If you encounter fuel system issues, start by checking for error codes using an OBD-II scanner. Inspect the fuel filter for clogs, ensure the fuel pump is functioning, and verify fuel pressure with a gauge. Common solutions include replacing the fuel filter, cleaning injectors, or addressing electrical faults. If problems persist, consult a certified technician for further diagnosis.

Q5

How can I optimize fuel efficiency in my Dodge Sprinter?

To optimize fuel efficiency, maintain proper tire pressure, use high-quality ULSD fuel, and avoid excessive idling. Regularly replace air and fuel filters, and ensure the engine is tuned correctly. Driving at moderate speeds and reducing unnecessary weight can also improve mileage. Consider using fuel additives to clean injectors and improve combustion efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2006-2018 Dodge Sprinter Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for Dodge Sprinter models.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Latest updates and fixes for fuel system-related issues in Dodge Sprinter models.

Dodge Sprinter Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for 2006-2018 Dodge Sprinter models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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