Dodge Sprinter 2006-2018 Exhaust Specifications
Explore detailed exhaust system specifications for the 2006-2018 Dodge Sprinter, including catalytic converter, muffler, and oxygen sensor details. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the exhaust system for Dodge Sprinter models from 2006 to 2018. It is designed to assist users in understanding the technical aspects of the exhaust system, including components, materials, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through sections for a comprehensive overview.
How to Use
Use the search functionality by entering keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. This will highlight relevant sections and subsections for quick access.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Exhaust Diameter
2.5 inches
Catalytic Converter Type
Three-way catalytic
Muffler Material
Aluminized Steel
Exhaust Manifold Material
Cast Iron
Emissions Compliance
EPA Tier 2, CARB
Available Specifications
Exhaust System Components
This section covers the primary components of the Dodge Sprinter exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the materials used, their functions, and how they contribute to the overall performance of the vehicle.
Exhaust System Components
This section covers the primary components of the Dodge Sprinter exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the materials used, their functions, and how they contribute to the overall performance of the vehicle.
Exhaust Manifold
- Made of cast iron or stainless steel for durability
- Collects exhaust gases from the engine cylinders
- Designed to withstand high temperatures and pressures
- Directs gases to the catalytic converter
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases
- Contains a ceramic or metallic catalyst substrate
- Complies with EPA and CARB emissions standards
- Requires periodic inspection for optimal performance
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from aluminized steel for corrosion resistance
- Includes internal baffles to control gas flow
- Available in various designs for different sound profiles
Exhaust System Materials
This section explores the materials used in the construction of the Dodge Sprinter exhaust system. Understand the benefits of materials like stainless steel, aluminized steel, and cast iron, and how they impact durability and performance.
Exhaust System Materials
This section explores the materials used in the construction of the Dodge Sprinter exhaust system. Understand the benefits of materials like stainless steel, aluminized steel, and cast iron, and how they impact durability and performance.
Stainless Steel
- Highly resistant to corrosion and rust
- Commonly used in high-performance exhaust systems
- Offers a longer lifespan compared to other materials
- More expensive but provides superior durability
Aluminized Steel
- Coated with aluminum-silicon alloy for corrosion resistance
- More affordable than stainless steel
- Suitable for moderate climates and conditions
- Requires regular maintenance to prevent rust
Cast Iron
- Used primarily in exhaust manifolds
- Excellent heat retention and durability
- Heavier than other materials
- Prone to cracking under extreme temperature changes
Performance and Maintenance
This section provides insights into the performance characteristics of the Dodge Sprinter exhaust system and offers maintenance tips to ensure longevity and optimal functionality.
Performance and Maintenance
This section provides insights into the performance characteristics of the Dodge Sprinter exhaust system and offers maintenance tips to ensure longevity and optimal functionality.
Performance Characteristics
- Designed for efficient gas flow and reduced backpressure
- Enhances engine performance and fuel efficiency
- Minimizes noise and vibration for a smoother ride
- Supports compliance with emissions regulations
Maintenance Tips
- Inspect the exhaust system for leaks or damage regularly
- Replace worn-out components like gaskets and hangers
- Clean the catalytic converter to prevent clogging
- Use high-quality replacement parts for repairs
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Component Specifications
Overview
- Type
- Dual Exhaust System
- Configuration
- Rear Exit
- Platform
- 2006-2018 Dodge Sprinter
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Overall Length
- 120 inches (304.8 cm)
- Pipe Diameter
- 2.5 inches (6.35 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 6 inches (15.24 cm)
- Tailpipe Length
- 36 inches (91.44 cm)
- Tailpipe Diameter
- 3 inches (7.62 cm)
Materials
- Exhaust Pipes
- 409 Stainless Steel
- Muffler
- Aluminized Steel
- Catalytic Converter
- Ceramic Substrate with Stainless Steel Housing
- Hangers
- Rubber with Steel Reinforcements
- Gaskets
- Graphite and Stainless Steel
Features
- Performance
-
- Optimized Flow Design
- Reduced Back Pressure
- Enhanced Engine Efficiency
- Durability
-
- Corrosion-Resistant Materials
- Heat-Resistant Coatings
- Reinforced Hangers
- Noise Reduction
-
- Multi-Chamber Muffler
- Sound Dampening Technology
- Tuned Exhaust Note
- Emissions
-
- EPA-Compliant Catalytic Converter
- Low Emissions Design
- O2 Sensor Integration
- installation
-
- Direct Bolt-On Fitment
- Pre-Drilled Mounting Points
- Comprehensive Installation Kit
Safety Features
- Heat Protection
-
- Heat Shields
- Thermal Insulation
- Structural integrity
-
- Reinforced Welds
- Impact-Resistant Design
- Emissions Control
-
- Catalytic Converter
- O2 Sensors
Comfort Features
- Noise Level
- Reduced Cabin Noise
- Vibration Dampening
- Rubber Isolators
- Heat Management
- Underbody Heat Shields
- Driving Experience
- Smooth Exhaust Flow
Accessories
- Performance
-
- High-Flow Catalytic Converter
- Performance Muffler
- Stainless Steel Tips
- Maintenance
-
- Exhaust Hanger Kit
- Gasket Set
- Heat Shield Replacement
- Customization
-
- Chrome Tailpipe Tips
- Custom Muffler Designs
- Exhaust Wrap
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for Leaks
- Check Hangers and Mounts
- Inspect Catalytic Converter
- Check O2 Sensors
- Inspect Heat Shields
- Maintenance Notes
- Regular inspection recommended for optimal performance and emissions compliance.
Warranty
- Standard Warranty
- Miles: 50,000Years: 5Coverage: Manufacturing Defects
- Extended Warranty
- Miles: 100,000Years: 10Coverage: Parts and Labor
- Corrosion Warranty
- Miles: UnlimitedYears: 10Coverage: Perforation Corrosion
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic Converter and O2 Sensors
Production Details
- Manufacturer
- Dodge OEM Supplier
- Manufacturing Process
-
- Laser Cutting
- Robotic Welding
- Pressure Testing
- Quality Control
- inspection: 100% Post-Production InspectionTesting: Flow and Pressure TestingCertifications: ISO 9001 Certified
- Sustainability Practices
-
- Recycled Materials
- Low-Emission Manufacturing
- Waste Reduction Programs
- Production Metrics
- Units Per Day: 500Defect Rate: Less than 0.1%Lead Time: 2 Weeks
Service Information for Exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Inspect catalytic converter for damage
- Check O2 sensor functionality
- Inspect heat shields for integrity
Ensure all connections are tight and free of corrosion.
- Replace exhaust gaskets if necessary
- Inspect muffler for internal damage
- Check tailpipe alignment
- Test exhaust back pressure
- Inspect for rust or corrosion
Use OEM parts for replacements to maintain performance.
- Replace catalytic converter if needed
- Inspect and replace O2 sensors
- Check entire exhaust system for structural integrity
- Perform emissions test
- Replace muffler if necessary
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all Dodge Sprinter models from 2006 to 2018?
Is this exhaust system compatible with all Dodge Sprinter models from 2006 to 2018?
This exhaust system is specifically designed for Dodge Sprinter models manufactured between 2006 and 2018. It is compatible with both diesel and gasoline engine variants. However, minor adjustments may be required for certain trims or configurations. Always verify your vehicle's specifications, such as engine type and chassis design, before purchasing to ensure proper fitment.
Q2 What maintenance is required for the Dodge Sprinter exhaust system?
What maintenance is required for the Dodge Sprinter exhaust system?
Regular maintenance for the Dodge Sprinter exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Clean the exterior surface to prevent corrosion and check the mounting brackets for tightness. Replace worn-out gaskets and hangers as needed. For diesel models, ensure the Diesel Particulate Filter (DPF) is functioning correctly and follow the manufacturer's guidelines for cleaning or replacement.
Q3 How do I install or replace the exhaust system on a Dodge Sprinter?
How do I install or replace the exhaust system on a Dodge Sprinter?
To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment with the catalytic converter and muffler. Secure all connections with new gaskets and bolts. Tighten the clamps and hangers, then lower the vehicle and test for leaks or unusual noises.
Q4 What should I do if my Dodge Sprinter exhaust system is making unusual noises?
What should I do if my Dodge Sprinter exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and connections for tightness. Check for holes or cracks in the pipes or muffler. If the issue persists, consult a professional mechanic to diagnose and repair the problem, as it may involve internal components like the catalytic converter or DPF.
Q5 How can I optimize the performance of my Dodge Sprinter exhaust system?
How can I optimize the performance of my Dodge Sprinter exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of obstructions and leaks. Regularly clean the DPF (if applicable) to maintain efficiency. Use high-quality fuel and adhere to the manufacturer's maintenance schedule. These steps can improve fuel efficiency, reduce emissions, and enhance overall engine performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Dodge Sprinter Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the exhaust system, including troubleshooting and repair procedures.
Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin outlines updates and modifications to the exhaust system for Dodge Sprinter models, including part numbers and installation notes.
Dodge Sprinter Exhaust Parts Catalog
Coming SoonA comprehensive catalog of exhaust system components, including mufflers, pipes, and gaskets, with part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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