Dodge Sprinter 2006-2018 Brakes Specifications
Explore the detailed brake specifications for the 2006-2018 Dodge Sprinter, including pad dimensions, rotor sizes, caliper types, and maintenance tips. Ideal for technicians and owners seeking reliable repair and upgrade information.
Overview Specifications
This document provides detailed specifications and information about the braking system for the 2006-2018 Dodge Sprinter. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search and navigation instructions to quickly find relevant details. The sections are organized to cover major aspects of the braking system, with subsections breaking down specific components and features.
How to Use
Use the search bar to enter keywords related to the braking system, such as 'brake pads' or 'rotor size'. The results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Rotor Diameter
12-14 inches
Stopping Distance (60-0 mph)
130-150 feet
Brake Fluid Replacement
Every 2 years
ABS Standard
Yes
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Sprinter's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about each component, their functions, and how they work together to ensure safe braking performance.
Brake System Components
This section covers the primary components of the Dodge Sprinter's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about each component, their functions, and how they work together to ensure safe braking performance.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: 30,000-70,000 miles
- Heat Resistance: Up to 600°F
Brake Rotors
- Type: Ventilated or solid
- Diameter: 12-14 inches (varies by model)
- Thickness: 20-25 mm (new)
- Replacement Interval: 50,000-100,000 miles
Brake Calipers
- Type: Single or dual piston
- Material: Cast iron or aluminum
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear
Brake System Performance
This section focuses on the performance characteristics of the Dodge Sprinter's braking system, including stopping distance, brake fade resistance, and overall efficiency. It also includes details about the ABS (Anti-lock Braking System) and its role in enhancing safety.
Brake System Performance
This section focuses on the performance characteristics of the Dodge Sprinter's braking system, including stopping distance, brake fade resistance, and overall efficiency. It also includes details about the ABS (Anti-lock Braking System) and its role in enhancing safety.
Stopping Distance
- 60-0 mph: 130-150 feet
- 40-0 mph: 70-90 feet
- Factors: Tire condition, road surface, load
ABS Functionality
- Prevents wheel lock-up during hard braking
- Improves steering control in emergencies
- Standard on all 2006-2018 models
Brake Fade Resistance
- Enhanced by ventilated rotors
- Reduced by high-quality brake fluid
- Maintenance: Regular fluid checks and replacements
Maintenance and Troubleshooting
This section provides guidance on maintaining the Dodge Sprinter's braking system and troubleshooting common issues. It includes tips for inspecting brake components, identifying wear, and addressing problems like squeaking or reduced braking power.
Maintenance and Troubleshooting
This section provides guidance on maintaining the Dodge Sprinter's braking system and troubleshooting common issues. It includes tips for inspecting brake components, identifying wear, and addressing problems like squeaking or reduced braking power.
Inspection Tips
- Check brake pad thickness every 10,000 miles
- Inspect rotors for warping or scoring
- Look for fluid leaks around calipers
Common Issues
- Squeaking: Often caused by worn pads or rotors
- Vibration: May indicate warped rotors
- Soft Pedal: Could signal air in brake lines
Maintenance Schedule
- Brake Fluid: Replace every 2 years or 30,000 miles
- Pads and Rotors: Replace as needed based on wear
- Caliper Service: Inspect and lubricate annually
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- Dodge Sprinter 2006-2018
- Material
- Cast Iron Rotors with Ceramic Pads
- Location
- Wheel Hub Assembly
Dimensions
- Rotor Diameter Front
- 12.6 inches / 320 mm
- Rotor Thickness Front
- 1.1 inches / 28 mm
- Rotor Diameter Rear
- 11.8 inches / 300 mm
- Rotor Thickness Rear
- 0.9 inches / 23 mm
- Pad Length Front
- 6.3 inches / 160 mm
- Pad Width Front
- 2.4 inches / 61 mm
- Pad Length Rear
- 5.9 inches / 150 mm
- Pad Width Rear
- 2.2 inches / 56 mm
Materials
- Rotor
- High-Carbon Cast Iron
- Brake Pads
- Ceramic Composite
- Caliper
- Aluminum Alloy
- Brake Lines
- Reinforced Rubber with Steel Braiding
Features
- Performance
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Brake Assist (BA)
- Durability
-
- Corrosion-Resistant Rotors
- Heat-Treated Calipers
- Wear Sensors for Pads
- Maintenance
-
- Easy Pad Replacement
- Self-Adjusting Calipers
- Integrated Wear Indicators
- Safety
-
- Automatic Emergency Braking
- Hill Start Assist
- Traction Control Integration
- Comfort
-
- Low Noise Operation
- Smooth Braking Response
- Reduced Vibration
Safety Features
- Primary Safety
-
- ABS with Traction Control
- Electronic Stability Program (ESP)
- Secondary Safety
-
- Brake Override System
- Parking Brake with Auto-Hold
- Emergency Features
-
- Automatic Emergency Braking
- Collision Warning System
Comfort Features
- Noise Reduction
-
- Ceramic Pads for Quiet Operation
- Vibration Dampening Rotors
- Pedal Feel
-
- Linear Brake Response
- Adjustable Pedal Sensitivity
- Environmental
-
- Low Dust Emission
- Eco-Friendly Materials
Accessories
- Upgrades
-
- Performance Rotors
- High-Temperature Pads
- Stainless Steel Brake Lines
- Tools
-
- Brake Pad Spreader
- Caliper Compression Tool
- Torque Wrench
- Maintenance Kits
-
- Brake Pad Replacement Kit
- Rotor Resurfacing Kit
- Brake Fluid Flush Kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Test ABS Functionality
- Lubricate Caliper Slides
- Inspect Brake Lines for Leaks
- Maintenance Notes
- Replace brake fluid every 60,000 miles or 48 months. Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake Pads and Rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Installation and Adjustments
- Extended Warranty
- Miles: 100,000Years: 5Coverage: Full Brake System
- Warranty Terms
- Warranty void if non-OEM parts are used or improper maintenance is performed.
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Precision Casting for Rotors
- CNC Machining for Calipers
- Automated Assembly
- Quality Control
- Testing: Heat Cycle Testing, Vibration Testing, Durability TestingCertifications: ISO 9001, ISO 14001
- Sustainability Practices
-
- Recycled Materials in Pads
- Low-Emission Manufacturing
- Energy-Efficient Production
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%Lead Time: 4 Weeks
Service Information for Brakes Service
Maintenance and service requirements specific to the brake system
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Test ABS Functionality
- Lubricate Caliper Slides
- Inspect Brake Lines for Leaks
Ensure proper torque on all brake components during reassembly.
- Replace Brake Fluid
- Resurface or Replace Rotors
- Inspect Caliper Functionality
- Check Parking Brake Adjustment
- Test Emergency Braking System
Use only manufacturer-recommended brake fluid.
- Replace Brake Pads and Rotors
- Inspect and Replace Brake Lines if Necessary
- Overhaul Calipers
- Test Full Brake System Performance
- Check ABS Sensors and Wiring
Major service requires specialized tools and diagnostic equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2006-2018 Dodge Sprinter models?
Are these brakes compatible with all 2006-2018 Dodge Sprinter models?
These brakes are specifically designed for 2006-2018 Dodge Sprinter models, including both 2500 and 3500 series. They are compatible with both front and rear brake systems. However, it is recommended to verify your vehicle's exact specifications, such as wheel size and brake type (e.g., disc or drum), to ensure proper fitment. Always cross-check with your vehicle's VIN or consult a professional mechanic for confirmation.
Q2 What is the recommended maintenance schedule for Dodge Sprinter brakes?
What is the recommended maintenance schedule for Dodge Sprinter brakes?
For optimal performance, inspect your Dodge Sprinter brakes every 12,000 miles or annually. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and replaced if thickness falls below the minimum specification. Brake fluid should be flushed every 30,000 miles or as recommended by the manufacturer. Regular maintenance ensures safety and extends the lifespan of your braking system.
Q3 How do I replace the brake pads on a 2006-2018 Dodge Sprinter?
How do I replace the brake pads on a 2006-2018 Dodge Sprinter?
To replace brake pads, first, lift the vehicle and remove the wheels. Locate the brake caliper and remove the bolts securing it. Carefully detach the caliper and remove the old brake pads. Compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and secure it with bolts. Reinstall the wheels and lower the vehicle. Test the brakes before driving to ensure proper functionality.
Q4 What should I do if my Dodge Sprinter brakes are squeaking or vibrating?
What should I do if my Dodge Sprinter brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect the brake pads for wear and replace if necessary. Check rotors for warping or scoring; resurface or replace as needed. Clean the brake components to remove dirt or debris. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.
Q5 How can I optimize the performance of my Dodge Sprinter brakes?
How can I optimize the performance of my Dodge Sprinter brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for heavy-duty use. Regularly inspect and maintain the braking system, including fluid levels and pad thickness. Avoid aggressive driving, which can cause excessive wear. Consider upgrading to performance brake components if you frequently carry heavy loads or drive in demanding conditions. Proper maintenance ensures reliable braking and extends system longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2006-2018 Dodge Sprinter Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for Dodge Sprinter models. Includes detailed diagrams and step-by-step instructions.
Technical Service Bulletin: Brake System Updates
Coming SoonLatest updates and fixes for the brake system in 2006-2018 Dodge Sprinter models. Includes recall information and recommended solutions.
Dodge Sprinter Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, and calipers, for 2006-2018 Dodge Sprinter models. Lists part numbers and compatibility information.
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Technical Information
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