Dodge Sprinter 2006-2018 7G-Tronic Transmission Specifications
This document provides detailed technical specifications for the 7G-TRONIC automatic transmission used in the 2006-2018 Dodge Sprinter. It covers key aspects such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. These specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and diagnosing issues. The information is valuable to vehicle owners, technicians, and enthusiasts seeking to optimize the transmission's lifespan and performance. Additionally, it includes compatibility details for parts and upgrades, making it a comprehensive resource for repair and modification projects.
Overview Specifications
This document provides detailed specifications and technical information about the 7G-TRONIC transmission used in Dodge Sprinter vehicles from 2006 to 2018. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance, and performance. Use the search and navigation instructions to quickly find relevant information or explore the sections for in-depth details.
How to Use
Use the search functionality by entering keywords related to the 7G-TRONIC transmission, such as 'gear ratios' or 'fluid capacity'. This will highlight relevant sections and subsections for quick access.
Navigate through the document using the section titles and subsections. Each section is organized to provide a logical flow of information, from general overviews to specific technical details.
Key Specifications
Transmission Type
7-speed automatic
Maximum Torque
700 Nm
Fluid Capacity
7.5 liters
Weight
85 kg
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the design and architecture of the 7G-TRONIC transmission, including its components, layout, and innovations. Learn about the transmission's construction and how it enhances performance and efficiency.
Transmission Design
This section covers the design and architecture of the 7G-TRONIC transmission, including its components, layout, and innovations. Learn about the transmission's construction and how it enhances performance and efficiency.
Gear Configuration
- 7-speed automatic transmission
- Wet clutch system for smoother shifts
- Planetary gearset design
- Integrated torque converter
- Adaptive shift logic for optimized performance
- Compact and lightweight construction
Key Components
- Hydraulic control unit for precise gear changes
- Electronically controlled valves
- High-strength alloy gears
- Advanced lubrication system
- Sealed transmission housing
- Integrated temperature sensors
Performance Specifications
Explore the performance capabilities of the 7G-TRONIC transmission, including gear ratios, torque handling, and fuel efficiency. This section provides technical data to understand its operational limits and advantages.
Performance Specifications
Explore the performance capabilities of the 7G-TRONIC transmission, including gear ratios, torque handling, and fuel efficiency. This section provides technical data to understand its operational limits and advantages.
Gear Ratios
- 1st gear: 4.38:1
- 2nd gear: 2.86:1
- 3rd gear: 1.92:1
- 4th gear: 1.37:1
- 5th gear: 1.00:1
- 6th gear: 0.82:1
- 7th gear: 0.73:1
Torque Capacity
- Maximum torque handling: 700 Nm
- Optimized for diesel and gasoline engines
- Enhanced torque converter lockup
- Smooth torque delivery under load
- Durable clutch materials for high stress
- Efficient heat dissipation
Maintenance and Service
This section provides guidelines for maintaining and servicing the 7G-TRONIC transmission. Learn about fluid requirements, service intervals, and common troubleshooting tips to ensure longevity and reliability.
Maintenance and Service
This section provides guidelines for maintaining and servicing the 7G-TRONIC transmission. Learn about fluid requirements, service intervals, and common troubleshooting tips to ensure longevity and reliability.
Fluid Specifications
- Recommended fluid: Mercedes-Benz ATF 134 FE
- Fluid capacity: 7.5 liters
- Fluid change interval: 60,000 miles or 5 years
- Use of synthetic transmission fluid
- Proper fluid level check procedure
- Avoid mixing different fluid types
Service Tips
- Regular inspection of transmission mounts
- Check for leaks around seals and gaskets
- Monitor transmission temperature
- Reset adaptation values after service
- Use diagnostic tools for error codes
- Replace filters during fluid changes
Search Specifications
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Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 7-speed
- Platform
- Mercedes-Benz 7G-Tronic
- Material
- Aluminum alloy casing
- Location
- Rear-wheel drive configuration
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.9 inches (480 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.2 inches (30 mm)
- Output Shaft Diameter
- 1.5 inches (38 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Viton rubber
Features
- Shift Technology
-
- Adaptive shift logic
- Manual shift mode
- Sport mode
- Eco mode
- Performance
-
- Smooth gear transitions
- Quick shift response
- Optimized fuel efficiency
- integration
-
- CAN bus communication
- Electronic control unit (ECU)
- Compatible with ESP and ABS systems
- Cooling
-
- Integrated transmission fluid cooler
- Thermal management system
- Durability
-
- High torque capacity
- Reinforced internal components
- Long service intervals
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Electronic Controls
-
- Shift lock
- Park lock
- Monitoring
-
- Fluid level sensor
- Temperature sensor
Comfort Features
- Driving Modes
-
- Comfort mode
- Sport mode
- Manual mode
- Noise Reduction
-
- Optimized gear meshing
- Vibration dampening
- Smoothness
-
- Seamless gear shifts
- Low NVH levels
Accessories
- Upgrades
-
- Performance shift kit
- Enhanced cooling system
- Tools
-
- Transmission fluid pump
- Diagnostic scanner
- Maintenance Kits
-
- Fluid and filter kit
- Seal replacement kit
Maintenance
- Service interval
- 60,000 miles or 5 years
- Service Items
-
- Transmission fluid change
- Filter replacement
- Seal inspection
- ECU software update
- Shift linkage adjustment
- Maintenance Notes
- Use only approved transmission fluid for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and external parts
- Extended
- Miles: 120,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser welding
- Quality Control
- Testing: Durability testing, Performance validation, Thermal stress testingStandards: ISO 9001, ISO/TS 16949
- Sustainability Practices
-
- Recycled materials
- Energy-efficient production
- Waste reduction
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%
Service Information for 7g tronic transmission Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level
- Check for leaks
- Inspect shift linkage
- Update ECU software
Ensure fluid is at operating temperature during inspection.
- Replace transmission fluid
- Replace filter
- Inspect seals and gaskets
- Test shift response
Use only manufacturer-approved transmission fluid.
- Complete transmission overhaul
- Replace clutch packs
- Inspect and replace worn gears
- Perform performance testing
Major service requires specialized tools and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 7G-Tronic transmission compatible with all 2006-2018 Dodge Sprinter models?
Is the 7G-Tronic transmission compatible with all 2006-2018 Dodge Sprinter models?
The 7G-Tronic transmission is compatible with most 2006-2018 Dodge Sprinter models, particularly those equipped with diesel engines. However, compatibility may vary based on engine type and drivetrain configuration. Always verify with your vehicle's VIN or consult a certified technician to ensure proper fitment. The transmission is designed for rear-wheel-drive setups and may not be suitable for all-wheel-drive variants.
Q2 What are the maintenance requirements for the 7G-Tronic transmission?
What are the maintenance requirements for the 7G-Tronic transmission?
The 7G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes fluid and filter changes every 60,000 to 80,000 miles, depending on driving conditions. Inspect for leaks, wear, and software updates during routine service. Use only manufacturer-approved transmission fluid (ATF 134 FE) to avoid damage. Neglecting maintenance can lead to shifting issues, overheating, or transmission failure.
Q3 How do I replace the 7G-Tronic transmission in a Dodge Sprinter?
How do I replace the 7G-Tronic transmission in a Dodge Sprinter?
Replacing the 7G-Tronic transmission involves several steps: disconnect the battery, remove the driveshaft, drain the transmission fluid, and detach the transmission mounts and wiring harnesses. Use a transmission jack to safely lower and remove the unit. Installation is the reverse process, ensuring proper alignment and torque specifications. Always recalibrate the transmission control module after replacement for optimal performance.
Q4 What should I do if my 7G-Tronic transmission is not shifting smoothly?
What should I do if my 7G-Tronic transmission is not shifting smoothly?
If your 7G-Tronic transmission is not shifting smoothly, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect for error codes using a diagnostic scanner. Common solutions include updating the transmission software, replacing worn solenoids, or addressing mechanical wear. If problems persist, consult a certified technician for further diagnosis.
Q5 How can I optimize the performance of my 7G-Tronic transmission?
How can I optimize the performance of my 7G-Tronic transmission?
To optimize the 7G-Tronic transmission, ensure regular maintenance and use manufacturer-approved fluids. Avoid aggressive driving and excessive towing to reduce wear. Consider updating the transmission control module software for improved shifting algorithms. Installing an auxiliary transmission cooler can help manage temperatures during heavy use. Properly inflate tires and maintain engine performance to reduce strain on the transmission.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
7G-Tronic Transmission Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the 7G-Tronic transmission in Dodge Sprinters.
Technical Service Bulletin: 7G-Tronic Software Update
Coming SoonTSB outlining the latest software updates for the 7G-Tronic transmission to address shifting issues and improve performance.
7G-Tronic Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the 7G-Tronic transmission, including filters, seals, and solenoids.
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Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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