Dodge Sprinter 2006-2018 7G-Tronic Transmission Transmission Specifications
Dodge Sprinter 2006-2018

Dodge Sprinter 2006-2018 7G-Tronic Transmission Specifications

This document provides detailed technical specifications for the 7G-TRONIC automatic transmission used in the 2006-2018 Dodge Sprinter. It covers key aspects such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. These specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and diagnosing issues. The information is valuable to vehicle owners, technicians, and enthusiasts seeking to optimize the transmission's lifespan and performance. Additionally, it includes compatibility details for parts and upgrades, making it a comprehensive resource for repair and modification projects.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 7G-TRONIC transmission used in Dodge Sprinter vehicles from 2006 to 2018. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance, and performance. Use the search and navigation instructions to quickly find relevant information or explore the sections for in-depth details.

How to Use

Use the search functionality by entering keywords related to the 7G-TRONIC transmission, such as 'gear ratios' or 'fluid capacity'. This will highlight relevant sections and subsections for quick access.

Navigate through the document using the section titles and subsections. Each section is organized to provide a logical flow of information, from general overviews to specific technical details.

Key Specifications

Transmission Type

7-speed automatic

Maximum Torque

700 Nm

Fluid Capacity

7.5 liters

Weight

85 kg

Service Interval

60,000 miles

Available Specifications

Transmission Design

This section covers the design and architecture of the 7G-TRONIC transmission, including its components, layout, and innovations. Learn about the transmission's construction and how it enhances performance and efficiency.

Gear Configuration
  • 7-speed automatic transmission
  • Wet clutch system for smoother shifts
  • Planetary gearset design
  • Integrated torque converter
  • Adaptive shift logic for optimized performance
  • Compact and lightweight construction
Key Components
  • Hydraulic control unit for precise gear changes
  • Electronically controlled valves
  • High-strength alloy gears
  • Advanced lubrication system
  • Sealed transmission housing
  • Integrated temperature sensors

Performance Specifications

Explore the performance capabilities of the 7G-TRONIC transmission, including gear ratios, torque handling, and fuel efficiency. This section provides technical data to understand its operational limits and advantages.

Gear Ratios
  • 1st gear: 4.38:1
  • 2nd gear: 2.86:1
  • 3rd gear: 1.92:1
  • 4th gear: 1.37:1
  • 5th gear: 1.00:1
  • 6th gear: 0.82:1
  • 7th gear: 0.73:1
Torque Capacity
  • Maximum torque handling: 700 Nm
  • Optimized for diesel and gasoline engines
  • Enhanced torque converter lockup
  • Smooth torque delivery under load
  • Durable clutch materials for high stress
  • Efficient heat dissipation

Maintenance and Service

This section provides guidelines for maintaining and servicing the 7G-TRONIC transmission. Learn about fluid requirements, service intervals, and common troubleshooting tips to ensure longevity and reliability.

Fluid Specifications
  • Recommended fluid: Mercedes-Benz ATF 134 FE
  • Fluid capacity: 7.5 liters
  • Fluid change interval: 60,000 miles or 5 years
  • Use of synthetic transmission fluid
  • Proper fluid level check procedure
  • Avoid mixing different fluid types
Service Tips
  • Regular inspection of transmission mounts
  • Check for leaks around seals and gaskets
  • Monitor transmission temperature
  • Reset adaptation values after service
  • Use diagnostic tools for error codes
  • Replace filters during fluid changes

Transmission Specifications

Overview

Type
Automatic Transmission
Configuration
7-speed
Platform
Mercedes-Benz 7G-Tronic
Material
Aluminum alloy casing
Location
Rear-wheel drive configuration

Dimensions

Length
28.5 inches (724 mm)
Width
22.8 inches (579 mm)
Height
18.9 inches (480 mm)
Weight
187 lbs (85 kg)
input Shaft Diameter
1.2 inches (30 mm)
Output Shaft Diameter
1.5 inches (38 mm)
Fluid Capacity
7.4 quarts (7 liters)

Materials

Casing
Aluminum alloy
Gears
Hardened steel
Clutch Packs
Composite friction materials
Seals
Viton rubber

Features

Shift Technology
  • Adaptive shift logic
  • Manual shift mode
  • Sport mode
  • Eco mode
Performance
  • Smooth gear transitions
  • Quick shift response
  • Optimized fuel efficiency
integration
  • CAN bus communication
  • Electronic control unit (ECU)
  • Compatible with ESP and ABS systems
Cooling
  • Integrated transmission fluid cooler
  • Thermal management system
Durability
  • High torque capacity
  • Reinforced internal components
  • Long service intervals

Safety Features

Fail Safe
  • Limp-home mode
  • Overheat protection
Electronic Controls
  • Shift lock
  • Park lock
Monitoring
  • Fluid level sensor
  • Temperature sensor

Comfort Features

Driving Modes
  • Comfort mode
  • Sport mode
  • Manual mode
Noise Reduction
  • Optimized gear meshing
  • Vibration dampening
Smoothness
  • Seamless gear shifts
  • Low NVH levels

Accessories

Upgrades
  • Performance shift kit
  • Enhanced cooling system
Tools
  • Transmission fluid pump
  • Diagnostic scanner
Maintenance Kits
  • Fluid and filter kit
  • Seal replacement kit

Maintenance

Service interval
60,000 miles or 5 years
Service Items
  • Transmission fluid change
  • Filter replacement
  • Seal inspection
  • ECU software update
  • Shift linkage adjustment
Maintenance Notes
Use only approved transmission fluid for optimal performance.

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 7
Coverage: Transmission components
Corrosion
Miles: Unlimited
Years: 12
Coverage: Casing and external parts
Extended
Miles: 120,000
Years: 10
Coverage: Optional extended coverage

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Precision CNC machining
  • Automated assembly
  • Laser welding
Quality Control
Testing: Durability testing, Performance validation, Thermal stress testing
Standards: ISO 9001, ISO/TS 16949
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Waste reduction
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%

Service Information for 7g tronic transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transmission fluid level
  • Check for leaks
  • Inspect shift linkage
  • Update ECU software

Ensure fluid is at operating temperature during inspection.

60,000
60
  • Replace transmission fluid
  • Replace filter
  • Inspect seals and gaskets
  • Test shift response

Use only manufacturer-approved transmission fluid.

120,000
120
  • Complete transmission overhaul
  • Replace clutch packs
  • Inspect and replace worn gears
  • Perform performance testing

Major service requires specialized tools and expertise.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 7G-Tronic transmission compatible with all 2006-2018 Dodge Sprinter models?

The 7G-Tronic transmission is compatible with most 2006-2018 Dodge Sprinter models, particularly those equipped with diesel engines. However, compatibility may vary based on engine type and drivetrain configuration. Always verify with your vehicle's VIN or consult a certified technician to ensure proper fitment. The transmission is designed for rear-wheel-drive setups and may not be suitable for all-wheel-drive variants.

Q2

What are the maintenance requirements for the 7G-Tronic transmission?

The 7G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes fluid and filter changes every 60,000 to 80,000 miles, depending on driving conditions. Inspect for leaks, wear, and software updates during routine service. Use only manufacturer-approved transmission fluid (ATF 134 FE) to avoid damage. Neglecting maintenance can lead to shifting issues, overheating, or transmission failure.

Q3

How do I replace the 7G-Tronic transmission in a Dodge Sprinter?

Replacing the 7G-Tronic transmission involves several steps: disconnect the battery, remove the driveshaft, drain the transmission fluid, and detach the transmission mounts and wiring harnesses. Use a transmission jack to safely lower and remove the unit. Installation is the reverse process, ensuring proper alignment and torque specifications. Always recalibrate the transmission control module after replacement for optimal performance.

Q4

What should I do if my 7G-Tronic transmission is not shifting smoothly?

If your 7G-Tronic transmission is not shifting smoothly, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect for error codes using a diagnostic scanner. Common solutions include updating the transmission software, replacing worn solenoids, or addressing mechanical wear. If problems persist, consult a certified technician for further diagnosis.

Q5

How can I optimize the performance of my 7G-Tronic transmission?

To optimize the 7G-Tronic transmission, ensure regular maintenance and use manufacturer-approved fluids. Avoid aggressive driving and excessive towing to reduce wear. Consider updating the transmission control module software for improved shifting algorithms. Installing an auxiliary transmission cooler can help manage temperatures during heavy use. Properly inflate tires and maintain engine performance to reduce strain on the transmission.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

7G-Tronic Transmission Service Manual

Coming Soon

Detailed service manual covering installation, maintenance, and troubleshooting for the 7G-Tronic transmission in Dodge Sprinters.

Technical Service Bulletin: 7G-Tronic Software Update

Coming Soon

TSB outlining the latest software updates for the 7G-Tronic transmission to address shifting issues and improve performance.

7G-Tronic Transmission Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket parts for the 7G-Tronic transmission, including filters, seals, and solenoids.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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