Dodge Sprinter 1995-2006 Suspension Specifications
Explore detailed suspension specifications for the 1995-2006 Dodge Sprinter, including OEM part numbers, torque values, and alignment settings. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed suspension specifications for the 1995-2006 Dodge Sprinter. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension system, its components, and key technical details. Use this guide to locate specific information about front and rear suspension systems, alignment specifications, and maintenance tips. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search function to find specific terms or components within the document. Enter keywords like 'front suspension' or 'alignment' to quickly locate relevant sections.
Navigate through the document using the section titles in the table of contents. Each section is divided into subsections with detailed technical points for easy reference.
Key Specifications
Front Suspension Type
MacPherson Strut
Rear Suspension Type
Leaf Spring
Front Camber Range
-0.5° to +0.5°
Rear Toe Setting
0.10° to 0.30°
Shock Absorber Type
Hydraulic
Available Specifications
Front Suspension
This section covers the front suspension system of the 1995-2006 Dodge Sprinter. It includes details on the suspension type, components, and key technical specifications. Use this section to understand the design and functionality of the front suspension.
Front Suspension
This section covers the front suspension system of the 1995-2006 Dodge Sprinter. It includes details on the suspension type, components, and key technical specifications. Use this section to understand the design and functionality of the front suspension.
Suspension Type
- Independent front suspension with MacPherson struts
- Coil springs for load support and ride comfort
- Stabilizer bar for improved handling and stability
- Hydraulic shock absorbers for damping
Key Components
- Lower control arms with ball joints
- Steering knuckles for wheel attachment
- Strut mounts for upper suspension connection
- Bushings for vibration dampening
Rear Suspension
This section provides information on the rear suspension system, including its design, components, and technical details. It is essential for understanding the load-bearing capacity and ride quality of the rear suspension.
Rear Suspension
This section provides information on the rear suspension system, including its design, components, and technical details. It is essential for understanding the load-bearing capacity and ride quality of the rear suspension.
Suspension Type
- Rigid axle with leaf springs
- Twin-tube shock absorbers for damping
- U-bolts for axle attachment
- Rubber bushings for noise reduction
Key Components
- Leaf spring packs for load support
- Shackles for spring movement
- Axle housing for wheel mounting
- Bump stops for suspension travel limits
Alignment Specifications
This section outlines the alignment specifications for the Dodge Sprinter, including camber, caster, and toe settings. Proper alignment ensures optimal handling, tire wear, and vehicle stability.
Alignment Specifications
This section outlines the alignment specifications for the Dodge Sprinter, including camber, caster, and toe settings. Proper alignment ensures optimal handling, tire wear, and vehicle stability.
Front Alignment
- Camber: -0.5° to +0.5°
- Caster: +2.5° to +3.5°
- Toe: 0.10° to 0.30° (toe-in)
- Steering axis inclination: 10.5° to 11.5°
Rear Alignment
- Camber: -0.5° to +0.5°
- Toe: 0.10° to 0.30° (toe-in)
- Thrust angle: 0° (aligned with front wheels)
- Axle offset: within 5mm of centerline
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Independent front suspension with rear leaf spring
- Configuration
- Front: MacPherson strut, Rear: Solid axle
- Platform
- T1N platform
- Material
- High-strength steel and aluminum components
- Location
- Front and rear axles
Dimensions
- Front Track Width
- 66.5 inches (1689 mm)
- Rear Track Width
- 66.1 inches (1679 mm)
- Front Spring Rate
- 180 lb/in (31.5 N/mm)
- Rear Spring Rate
- 220 lb/in (38.5 N/mm)
- Shock ABSorber Length
- 22.8 inches (580 mm)
- Strut Length
- 24.4 inches (620 mm)
- Leaf Spring Length
- 52.3 inches (1328 mm)
Materials
- Springs
- High-carbon steel
- Shock ABSorbers
- Steel body with hydraulic fluid
- Control Arms
- Forged aluminum
- Bushings
- Polyurethane and rubber composite
- Strut Mounts
- Reinforced rubber with steel plate
Features
- Ride Quality
-
- Tuned for load-bearing capacity
- Progressive spring rates
- Hydraulic dampers for smooth ride
- Durability
-
- Corrosion-resistant coatings
- Heavy-duty components
- Reinforced mounting points
- Handling
-
- Stabilizer bars for reduced body roll
- Precision steering geometry
- Optimized camber and caster angles
- Load Capacity
-
- Up to 5,500 lbs (2,495 kg) GVWR
- Reinforced rear leaf springs
- Heavy-duty shock absorbers
- Adjustability
-
- Height-adjustable rear suspension
- Replaceable bushings
- Serviceable components
Safety Features
- Structural integrity
-
- Crash-tested components
- High-strength steel construction
- Stability
-
- Anti-roll bars
- Load-leveling suspension
- Braking Support
-
- ABS-compatible suspension
- Stable braking geometry
Comfort Features
- Noise Reduction
-
- Insulated bushings
- Vibration-dampening mounts
- Ride Smoothness
-
- Progressive spring rates
- Hydraulic shock absorbers
- Adjustability
-
- Height-adjustable rear suspension
- Replaceable components
- Temperature Resistance
-
- Heat-treated components
- Cold-weather fluid in shocks
Accessories
- Upgrades
-
- Heavy-duty shock absorbers
- Air suspension kits
- Performance bushings
- Maintenance Tools
-
- Spring compressors
- Bushing removal tools
- Alignment kits
- Protective Gear
-
- Rust-proof coatings
- Suspension covers
- Bushing lubricants
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect bushings and mounts
- Check shock absorber condition
- Lubricate suspension components
- Inspect leaf springs for cracks
- Verify alignment settings
- Maintenance Notes
- Regularly check for wear and tear, especially under heavy load conditions.
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Covers defects in materials and workmanship
- Powertrain Warranty
- Miles: 60,000Years: 5Coverage: Covers suspension components under normal use
- Corrosion Warranty
- Miles: 100,000Years: 7Coverage: Covers rust-through on suspension components
- Extended Warranty
- Miles: 120,000Years: 10Coverage: Optional coverage for suspension components
Production Details
- Manufacturer
- Daimler AG
- Manufacturing Process
-
- Precision forging
- Heat treatment
- Robotic assembly
- Quality Control
- Testing: Load testing, Durability testing, Corrosion resistance testingStandards: ISO 9001, ISO 14001
- Sustainability Practices
-
- Recycled materials in components
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect bushings and mounts
- Check shock absorber condition
- Lubricate suspension components
- Inspect leaf springs for cracks
- Verify alignment settings
Ensure proper torque on all suspension bolts.
- Replace shock absorbers
- Inspect and replace bushings if necessary
- Check and adjust alignment
- Inspect and lubricate leaf springs
Use manufacturer-recommended parts for replacements.
- Replace all bushings and mounts
- Inspect and replace leaf springs if necessary
- Perform full suspension overhaul
- Check and replace any worn components
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the compatibility specifications for the suspension system of a 1995-2006 Dodge Sprinter?
What are the compatibility specifications for the suspension system of a 1995-2006 Dodge Sprinter?
The suspension system for the 1995-2006 Dodge Sprinter is designed to fit models within this specific year range. It includes components such as coil springs, shock absorbers, and control arms that are compatible with both 2500 and 3500 series. Ensure you verify your vehicle's VIN and model year before purchasing to confirm compatibility.
Q2 What maintenance is required for the suspension system of a 1995-2006 Dodge Sprinter?
What maintenance is required for the suspension system of a 1995-2006 Dodge Sprinter?
Regular maintenance for the suspension system includes inspecting shock absorbers, coil springs, and bushings every 12,000 miles or annually. Lubricate moving parts and check for wear or damage. Replace worn components promptly to avoid further damage and ensure optimal performance.
Q3 How do I replace the suspension components on a 1995-2006 Dodge Sprinter?
How do I replace the suspension components on a 1995-2006 Dodge Sprinter?
To replace suspension components, first, lift the vehicle securely using jack stands. Remove the wheels and disconnect the old components, such as shock absorbers or coil springs. Install the new parts, ensuring proper alignment and torque specifications. Reassemble the wheels and lower the vehicle, then perform an alignment check.
Q4 What are common suspension issues for a 1995-2006 Dodge Sprinter and how can I troubleshoot them?
What are common suspension issues for a 1995-2006 Dodge Sprinter and how can I troubleshoot them?
Common issues include uneven tire wear, excessive bouncing, and noise from the suspension. To troubleshoot, inspect for worn bushings, damaged shock absorbers, or broken coil springs. Check for loose bolts or misaligned components. Replace or repair damaged parts and ensure proper alignment.
Q5 How can I optimize the performance of the suspension system on a 1995-2006 Dodge Sprinter?
How can I optimize the performance of the suspension system on a 1995-2006 Dodge Sprinter?
To optimize performance, use high-quality replacement parts and ensure proper installation. Regularly inspect and maintain the suspension system. Consider upgrading to performance shocks or heavy-duty springs if you frequently carry heavy loads. Proper alignment and tire pressure also contribute to improved handling and ride quality.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1995-2006 Dodge Sprinter Suspension Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the suspension system, including diagrams and torque specifications.
Technical Service Bulletin: Suspension System Updates
Coming SoonThis bulletin outlines updates and improvements to the suspension system for the 1995-2006 Dodge Sprinter, including part numbers and installation notes.
Dodge Sprinter Suspension Parts Catalog
Coming SoonA comprehensive catalog of suspension parts for the 1995-2006 Dodge Sprinter, including part numbers, descriptions, and compatibility information.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.