Dodge Sprinter 1995-2006 Brakes Specifications
Explore the detailed brake specifications for the 1995-2006 Dodge Sprinter, including pad dimensions, rotor sizes, caliper types, and maintenance tips. Ideal for mechanics and owners seeking reliable repair and upgrade information.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1995-2006 Dodge Sprinter. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search functionality to quickly locate specific details or navigate through sections for a comprehensive understanding of the braking system.
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Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Brake Rotor Diameter
280-300 mm
Rear Brake Rotor Diameter
260-280 mm
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
130-140 feet
ABS Type
Four-channel
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Sprinter's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the Dodge Sprinter's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: Every 30,000-50,000 miles
- Compatibility: Specific to 1995-2006 Dodge Sprinter models
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 280-300 mm (front), 260-280 mm (rear)
- Thickness: 20-22 mm (front), 10-12 mm (rear)
- Replacement Interval: Inspect every 50,000 miles
Brake Calipers
- Type: Single-piston floating calipers
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Check for leaks and wear annually
Brake Performance
This section focuses on the performance characteristics of the Dodge Sprinter's braking system, including stopping distance, brake force distribution, and ABS functionality.
Brake Performance
This section focuses on the performance characteristics of the Dodge Sprinter's braking system, including stopping distance, brake force distribution, and ABS functionality.
Stopping Distance
- 60-0 mph: 130-140 feet
- Brake Force: Front 60%, Rear 40%
- ABS Effectiveness: Reduces skidding on slippery surfaces
- Load Impact: Increased stopping distance with heavy loads
ABS System
- Type: Four-channel ABS
- Function: Prevents wheel lock-up during hard braking
- Sensors: Wheel speed sensors on all four wheels
- Maintenance: Check ABS module and sensors annually
Maintenance and Troubleshooting
This section provides guidelines for maintaining the braking system and troubleshooting common issues such as brake noise, vibration, and reduced performance.
Maintenance and Troubleshooting
This section provides guidelines for maintaining the braking system and troubleshooting common issues such as brake noise, vibration, and reduced performance.
Routine Maintenance
- Inspect brake pads and rotors every 10,000 miles
- Check brake fluid level and condition every 6 months
- Replace brake fluid every 2 years or 30,000 miles
- Lubricate caliper slides annually
Common Issues
- Brake Noise: Caused by worn pads or rotors
- Vibration: Warped rotors or uneven pad wear
- Soft Pedal: Air in brake lines or low fluid level
- ABS Warning Light: Faulty sensor or module
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Brakes Specifications
Overview
- Type
- Hydraulic Disc and Drum Brakes
- Configuration
- Front Disc, Rear Drum
- Platform
- Dodge Sprinter 1995-2006
- Material
- Cast Iron Rotors, Steel Drums
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 12.6 inches / 320 mm
- Front Rotor Thickness
- 1.1 inches / 28 mm
- Rear Drum Diameter
- 11.0 inches / 280 mm
- Rear Drum Width
- 2.5 inches / 64 mm
- Brake Pad Length
- 6.3 inches / 160 mm
- Brake Pad Width
- 2.4 inches / 61 mm
- Brake Line Diameter
- 0.25 inches / 6.35 mm
- Master Cylinder Bore
- 1.0 inch / 25.4 mm
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Drums
- High-Strength Steel
- Brake Pads
- Semi-Metallic Friction Material
- Brake Lines
- Steel Braided with Rubber Coating
- Calipers
- Aluminum Alloy
Features
- Performance
-
- High-Friction Brake Pads
- Vented Front Rotors
- Self-Adjusting Rear Drums
- ABS Compatibility
- Durability
-
- Corrosion-Resistant Rotors
- Reinforced Brake Lines
- Heat-Treated Drums
- Long-Lasting Pad Material
- Safety
-
- Dual-Circuit Hydraulic System
- Proportional Valve
- Parking Brake Integration
- Wear Indicators
- Maintenance
-
- Easy Pad Replacement
- Adjustable Drum Mechanism
- Accessible Bleed Valves
- Standardized Components
- Comfort
-
- Low Noise Operation
- Smooth Braking Feel
- Minimal Vibration
- Consistent Pedal Response
Safety Features
- Primary System
-
- Dual Hydraulic Circuits
- ABS Integration
- Proportional Brake Force Distribution
- Secondary System
-
- Mechanical Parking Brake
- Emergency Brake Assist
- Monitoring
-
- Brake Pad Wear Sensors
- Fluid Level Warning
Comfort Features
- Noise Reduction
-
- Anti-Squeal Shims
- Chamfered Pad Edges
- Vibration Dampeners
- Pedal Feel
-
- Optimized Hydraulic Pressure
- Soft-Touch Pedal Design
- Consistent Feedback
- Heat Management
-
- Vented Rotors
- Heat-Resistant Pads
- Thermal Insulation
Accessories
- Upgrades
-
- Performance Rotors
- Ceramic Brake Pads
- Stainless Steel Brake Lines
- Tools
-
- Brake Bleeder Kit
- Caliper Compression Tool
- Drum Brake Spring Tool
- Maintenance Kits
-
- Pad and Rotor Kit
- Drum and Shoe Kit
- Complete Brake Fluid Flush Kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Inspect Brake Lines for Leaks
- Adjust Rear Drum Brakes
- Test Parking Brake Functionality
- Maintenance Notes
-
- Replace brake fluid every 24,000 miles
- Inspect ABS sensors during service
- Use only DOT 4 brake fluid
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake Pads, Rotors, Drums
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Installation and Adjustments
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Rust-Through on Rotors and Drums
- Performance Warranty
- Miles: 12,000Years: 1Coverage: Noise or Vibration Issues
Production Details
- Manufacturer
- Mercedes-Benz (Dodge Sprinter OEM)
- Manufacturing Process
-
- Casting for Rotors and Drums
- CNC Machining for Precision
- Heat Treatment for Durability
- Quality Testing for Safety
- Quality Control
- Material Testing: Ultrasonic and X-Ray InspectionPerformance Testing: High-Speed and Heat Cycle TestsSafety Testing: ABS and Emergency Brake Simulation
- Sustainability Practices
-
- Recycled Materials in Pads
- Eco-Friendly Coatings
- Energy-Efficient Manufacturing
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%Lead Time: 4 Weeks
Service Information for Brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors for wear
- Check brake fluid level and quality
- Inspect brake lines and hoses for leaks
- Adjust rear drum brakes if necessary
- Test parking brake functionality
Use only DOT 4 brake fluid for top-ups
- Replace brake fluid
- Inspect ABS sensors and wiring
- Check caliper slide pins for lubrication
- Measure rotor thickness and drum diameter
- Test brake pedal response and travel
Special tools required for ABS sensor inspection
- Replace brake pads and rotors
- Replace rear brake shoes and drums
- Flush and replace brake fluid
- Inspect and replace brake lines if needed
- Perform full ABS system diagnostic
Critical to replace all components in pairs (left and right)
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1995-2006 Dodge Sprinter models?
Are these brakes compatible with all 1995-2006 Dodge Sprinter models?
The brakes are designed to be compatible with all 1995-2006 Dodge Sprinter models, including both 2500 and 3500 series. However, it is essential to verify the specific model and year of your vehicle, as there may be variations in brake rotor size and caliper design. Always cross-check the part numbers with your vehicle's specifications to ensure proper fitment and performance.
Q2 What is the recommended maintenance schedule for Dodge Sprinter brakes?
What is the recommended maintenance schedule for Dodge Sprinter brakes?
For optimal performance, inspect the brake pads every 10,000 miles and replace them if they are worn below 3mm. Rotors should be checked for wear and warping during pad replacement. Brake fluid should be flushed every 30,000 miles or as recommended by the manufacturer. Regular inspections of the brake lines and calipers are also advised to prevent leaks and ensure proper function.
Q3 How do I replace the brake pads on a 1995-2006 Dodge Sprinter?
How do I replace the brake pads on a 1995-2006 Dodge Sprinter?
To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotor for wear. If necessary, resurface or replace the rotor. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's specifications. Finally, pump the brake pedal to reset the caliper piston before driving.
Q4 What should I do if my Dodge Sprinter brakes are squeaking or vibrating?
What should I do if my Dodge Sprinter brakes are squeaking or vibrating?
Squeaking or vibrating brakes often indicate worn pads, uneven rotor surfaces, or debris caught in the braking system. Inspect the pads and rotors for wear and replace them if necessary. Clean the brake components thoroughly to remove any debris. If the issue persists, check for caliper alignment and ensure all bolts are properly torqued. In some cases, a professional inspection may be required.
Q5 How can I improve the braking performance of my Dodge Sprinter?
How can I improve the braking performance of my Dodge Sprinter?
To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure the brake fluid is fresh and meets DOT 4 specifications. Regularly inspect and maintain the brake system, including calipers and lines. Properly bedding in new brake components by following the manufacturer's guidelines can also significantly improve performance and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1995-2006 Dodge Sprinter Service Manual
Coming SoonComprehensive service manual covering brake system maintenance, repair, and troubleshooting for 1995-2006 Dodge Sprinter models.
Brake System Technical Bulletin for Dodge Sprinter
Coming SoonTechnical service bulletin addressing common brake system issues and updates for 1995-2006 Dodge Sprinter vehicles.
Dodge Sprinter Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, and calipers, for 1995-2006 Dodge Sprinter models.
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