Dodge Sprinter 1995-2006 Body Specifications
Explore detailed body specifications for the 1995-2006 Dodge Sprinter, including dimensions, materials, and structural components. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the body of the 1995-2006 Dodge Sprinter. It is designed to assist users in understanding the vehicle's structural features, dimensions, and design elements. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the body specifications.
How to Use
Use the search bar to enter keywords related to the body specifications you are looking for. Results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Length
5,920 mm (233.1 in)
Width
1,993 mm (78.5 in)
Height
2,590 mm (102 in)
Cargo Volume
12.5 m³ (441.4 ft³)
Wheelbase
3,650 mm (143.7 in)
Available Specifications
Exterior Dimensions
This section covers the external measurements of the Dodge Sprinter, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and compatibility with various applications.
Exterior Dimensions
This section covers the external measurements of the Dodge Sprinter, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and compatibility with various applications.
Overall Dimensions
- Length: 5,920 mm (233.1 in)
- Width: 1,993 mm (78.5 in)
- Height: 2,590 mm (102 in)
- Wheelbase: 3,650 mm (143.7 in)
- Ground clearance: 200 mm (7.9 in)
- Turning circle: 13.5 m (44.3 ft)
Cargo Area Dimensions
- Cargo length: 3,500 mm (137.8 in)
- Cargo width: 1,780 mm (70.1 in)
- Cargo height: 1,950 mm (76.8 in)
- Cargo volume: 12.5 m³ (441.4 ft³)
Body Construction
This section details the materials and design features used in the construction of the Dodge Sprinter's body. It highlights the vehicle's durability, weight distribution, and structural integrity.
Body Construction
This section details the materials and design features used in the construction of the Dodge Sprinter's body. It highlights the vehicle's durability, weight distribution, and structural integrity.
Materials
- High-strength steel frame
- Aluminum body panels for reduced weight
- Galvanized steel for corrosion resistance
- Reinforced roof structure for added durability
Design Features
- Aerodynamic front grille for improved fuel efficiency
- Sliding side doors for easy access
- Rear barn doors with 270-degree opening
- Integrated roof rails for additional cargo options
Interior Features
This section focuses on the interior design and features of the Dodge Sprinter, including seating arrangements, storage options, and comfort elements.
Interior Features
This section focuses on the interior design and features of the Dodge Sprinter, including seating arrangements, storage options, and comfort elements.
Seating and Layout
- Standard seating for 3 passengers
- Optional 12-passenger configuration
- Adjustable driver's seat with lumbar support
- Foldable rear seats for additional cargo space
Storage and Comfort
- Overhead storage compartments
- Cup holders and storage pockets
- Climate control system
- Optional rear air conditioning
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Van
- Configuration
- Cargo or Passenger
- Platform
- T1N
- Material
- Steel and Aluminum
- Location
- Front-engine, rear-wheel drive
Dimensions
- Length
- 230.7 in (5860 mm)
- Width
- 79.1 in (2009 mm)
- Height
- 104.3 in (2649 mm)
- Wheelbase
- 135.0 in (3429 mm)
- Ground Clearance
- 7.9 in (200 mm)
- Cargo Volume
- 530 cu ft (15,000 L)
- Curb Weight
- 4,850 lbs (2,200 kg)
Materials
- Frame
- High-strength steel
- Body Panels
- Galvanized steel
- Roof
- Aluminum
- Doors
- Steel with reinforced hinges
- Windows
- Tempered glass
Features
- Exterior
-
- Sliding side door
- Rear barn doors
- Roof rack mounting points
- Integrated fog lights
- interior
-
- Adjustable driver seat
- Overhead storage compartments
- Cargo tie-down points
- Removable rear seats (passenger version)
- Lighting
-
- Halogen headlights
- LED tail lights
- Interior dome light
- High-mounted brake light
- Storage
-
- Under-seat storage
- Overhead shelving
- Sidewall compartments
- Rear cargo net
- Utility
-
- 12V power outlet
- Rear step bumper
- Tow hitch receiver
- Roof ladder mounts
Safety Features
- Structural
-
- Reinforced steel frame
- Crash-absorbing zones
- Roll-over protection
- Lighting
-
- Daytime running lights
- Reflective side markers
- Visibility
-
- Wide-angle mirrors
- Rear window defroster
Comfort Features
- Seating
-
- Adjustable lumbar support
- Cloth upholstery
- Armrests
- Climate
-
- Manual air conditioning
- Rear heating ducts
- Sunroof (optional)
- Noise Reduction
-
- Insulated cabin
- Sound-deadening materials
- Ergonomics
-
- Tilt steering wheel
- Adjustable pedals
Accessories
- Exterior
-
- Roof rack
- Side steps
- Window deflectors
- interior
-
- Cargo liner
- Seat covers
- Dash cam
- Utility
-
- Towing package
- Roof ladder
- Bike rack
Maintenance
- Service interval
- Every 10,000 miles or 12 months
- Service Items
-
- Inspect body panels for rust
- Check door hinges and latches
- Lubricate sliding door tracks
- Inspect roof seals
- Check windshield wipers
- Maintenance Notes
- Regularly clean and wax exterior to prevent rust
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain
- Miles: 60,000Years: 5Coverage: Engine and transmission
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation only
- Roadside Assistance
- Miles: 36,000Years: 3Coverage: 24/7 towing and assistance
Production Details
- Manufacturer
- DaimlerChrysler
- Manufacturing Process
-
- Robotic welding
- Electro-coating
- Assembly line production
- Quality Control
- inspection Stages: Pre-assembly, Post-welding, Final assemblyTesting: Water leak test, Wind noise test, Structural integrity test
- Sustainability Practices
-
- Recycled materials in interior
- Low-VOC paints
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 50,000 unitsProduction Time: 18 hours per vehicle
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body panels for damage
- Check door alignment and operation
- Lubricate hinges and latches
- Inspect roof seals for leaks
- Clean and wax exterior
Regular cleaning prevents rust and corrosion
- Inspect sliding door tracks
- Check windshield for cracks
- Inspect rear barn door hinges
- Test all exterior lights
- Inspect undercarriage for rust
Use specialized tools for hinge adjustments
- Replace worn door seals
- Inspect and repair any rust spots
- Check and tighten all body bolts
- Inspect roof rack mounts
- Test rear step bumper integrity
Major body inspections require professional equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the 1995-2006 Dodge Sprinter?
What are the technical specifications for the 1995-2006 Dodge Sprinter?
The 1995-2006 Dodge Sprinter is available in multiple configurations, including 2.7L and 3.5L diesel engines, with power outputs ranging from 154 to 218 horsepower. It features a 5-speed automatic transmission, rear-wheel drive, and a payload capacity of up to 5,000 lbs. The vehicle is compatible with standard Dodge parts and accessories, but always verify compatibility with your specific model year and trim.
Q2 What are the maintenance requirements for the Dodge Sprinter?
What are the maintenance requirements for the Dodge Sprinter?
Regular maintenance for the Dodge Sprinter includes oil changes every 10,000 miles, air filter replacement every 30,000 miles, and fuel filter replacement every 20,000 miles. Inspect the brake system, tires, and suspension components annually. Follow the manufacturer's recommended service intervals outlined in the owner's manual to ensure optimal performance and longevity.
Q3 How do I replace the alternator on a 1995-2006 Dodge Sprinter?
How do I replace the alternator on a 1995-2006 Dodge Sprinter?
To replace the alternator, disconnect the battery, remove the serpentine belt, and unbolt the alternator from its mounting bracket. Disconnect the electrical connectors and remove the old alternator. Install the new alternator, reconnect the electrical connectors, and reattach the serpentine belt. Reconnect the battery and test the system to ensure proper operation.
Q4 What should I do if my Dodge Sprinter won't start?
What should I do if my Dodge Sprinter won't start?
If your Dodge Sprinter won't start, check the battery for charge and corrosion, inspect the starter motor and alternator, and ensure the fuel system is functioning properly. Use a diagnostic tool to check for error codes. Common issues include faulty fuel injectors, a worn-out starter, or a dead battery. Address these issues as needed.
Q5 How can I optimize the performance of my Dodge Sprinter?
How can I optimize the performance of my Dodge Sprinter?
To optimize performance, regularly service the engine, transmission, and cooling systems. Use high-quality fuel and lubricants, and consider upgrading to performance air filters and exhaust systems. Ensure tires are properly inflated and aligned, and avoid overloading the vehicle. Regular diagnostics and tuning can also enhance performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1995-2006 Dodge Sprinter Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the Dodge Sprinter. Includes detailed diagrams and step-by-step instructions.
Technical Service Bulletin: Engine Performance Update
Coming SoonThis bulletin addresses common engine performance issues and provides updated repair procedures for the 2.7L and 3.5L diesel engines.
Dodge Sprinter Parts and Accessories Catalog
Coming SoonA complete catalog of OEM and aftermarket parts and accessories for the 1995-2006 Dodge Sprinter, including compatibility information.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.