Dodge Sprinter 1995-2006 5G-Tronic Transmission Specifications
This document provides detailed technical specifications for the 5G-Tronic transmission used in the 1995-2006 Dodge Sprinter. It includes information on gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and diagnosing issues. This resource is valuable for mechanics, enthusiasts, and owners looking to optimize the performance and longevity of their Dodge Sprinter's transmission. Whether you're performing routine maintenance, troubleshooting, or planning upgrades, this guide offers the technical insights needed to make informed decisions.
Overview Specifications
This document provides detailed specifications and technical information about the 5G-TRONIC transmission used in Dodge Sprinter vehicles from 1995 to 2006. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.
How to Use
Use the search functionality to find specific terms or phrases within the document. Enter keywords related to the 5G-TRONIC transmission, such as 'gear ratios' or 'fluid capacity,' to locate relevant information efficiently.
Navigate through the document by scrolling through sections or using the table of contents. Each major section is divided into subsections, making it easy to find detailed information about specific aspects of the 5G-TRONIC transmission.
Key Specifications
Transmission Type
5-speed automatic
Fluid Capacity
7.5 liters
Max Torque
580 Nm
Gear Ratios
3.95:1 to 0.83:1
Weight
Approx. 95 kg
Available Specifications
Transmission Design
This section covers the design and architecture of the 5G-TRONIC transmission, including its components, layout, and engineering principles. Learn about the transmission's construction and how it integrates with the Dodge Sprinter's drivetrain.
Transmission Design
This section covers the design and architecture of the 5G-TRONIC transmission, including its components, layout, and engineering principles. Learn about the transmission's construction and how it integrates with the Dodge Sprinter's drivetrain.
Gear Configuration
- 5-speed automatic transmission
- Planetary gearset design
- Electronically controlled shifting
- Torque converter with lock-up clutch
- Adaptive shift logic for improved performance
- Compact and lightweight construction
Fluid System
- Mercedes-Benz-approved transmission fluid
- Fluid capacity: 7.5 liters (approx.)
- Integrated oil cooler for temperature regulation
- Sealed system for reduced maintenance
- Fluid change interval: 60,000 miles (recommended)
Performance Specifications
Explore the performance characteristics of the 5G-TRONIC transmission, including gear ratios, torque handling, and efficiency. This section provides insights into how the transmission enhances the driving experience of the Dodge Sprinter.
Performance Specifications
Explore the performance characteristics of the 5G-TRONIC transmission, including gear ratios, torque handling, and efficiency. This section provides insights into how the transmission enhances the driving experience of the Dodge Sprinter.
Gear Ratios
- 1st gear: 3.95:1
- 2nd gear: 2.42:1
- 3rd gear: 1.51:1
- 4th gear: 1.00:1
- 5th gear: 0.83:1
- Reverse gear: 3.17:1
Torque Handling
- Maximum torque capacity: 580 Nm (428 lb-ft)
- Designed for diesel and gasoline engines
- Smooth torque delivery for heavy loads
- Enhanced durability for commercial use
Maintenance and Troubleshooting
This section provides guidance on maintaining the 5G-TRONIC transmission and troubleshooting common issues. Learn about routine maintenance tasks, diagnostic procedures, and solutions for typical problems.
Maintenance and Troubleshooting
This section provides guidance on maintaining the 5G-TRONIC transmission and troubleshooting common issues. Learn about routine maintenance tasks, diagnostic procedures, and solutions for typical problems.
Routine Maintenance
- Regular fluid and filter changes
- Inspection of transmission mounts
- Checking for leaks and wear
- Resetting adaptive shift logic after maintenance
- Using OEM parts for replacements
Common Issues
- Delayed or harsh shifting
- Transmission slipping under load
- Error codes related to solenoid valves
- Fluid contamination due to neglect
- Wear in torque converter components
Search Specifications
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Transmission Specifications
Overview
- Type
- 5-speed automatic transmission
- Configuration
- Longitudinal
- Platform
- Mercedes-Benz 722.6 series
- Material
- Aluminum alloy casing
- Location
- Rear-wheel drive configuration
- introduction Year
- 1996
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.57 inches (40 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
- Torque Capacity
- 516 lb-ft (700 Nm)
Materials
- Casing
- Aluminum alloy
- Gears
- Case-hardened steel
- Clutch Packs
- Composite friction materials
- Valve Body
- Aluminum with electro-hydraulic control
- Seals
- Viton rubber
Features
- Shift Technology
-
- Adaptive shift control
- Manual shift mode
- Kick-down function
- Torque converter lock-up
- Electronic Controls
-
- CAN bus integration
- Electronic control unit (ECU)
- Sensors for speed, temperature, and pressure
- Failsafe mode
- Performance
-
- Smooth gear transitions
- Optimized fuel efficiency
- High torque handling
- Reduced shift shock
- Durability
-
- Reinforced gear sets
- High-temperature resistant materials
- Sealed lubrication system
- Corrosion-resistant coatings
- integration
-
- Compatible with diesel and gasoline engines
- Supports 4WD systems
- Adaptable to various vehicle platforms
- Integrated diagnostics
Safety Features
- Fail Safes
-
- Limp-home mode
- Overheat protection
- Pressure monitoring
- Driver Assistance
-
- Hill-start assist
- Downhill speed regulation
- Mechanical Protection
-
- Over-torque protection
- Shear pins for overload scenarios
Comfort Features
- Noise Reduction
-
- Precision gear meshing
- Vibration dampening mounts
- Shift Quality
-
- Smooth acceleration
- Minimized shift lag
- Climate Adaptation
-
- Cold-start optimization
- High-temperature performance
- User Experience
-
- Intuitive shift logic
- Customizable driving modes
Accessories
- Upgrades
-
- Performance valve body
- High-capacity torque converter
- Upgraded clutch packs
- Tools
-
- Transmission fluid exchange kit
- Diagnostic scanner
- Installation tool set
- Maintenance Kits
-
- Filter and gasket kit
- Fluid change kit
- Seal replacement kit
Maintenance
- Service interval
- Every 60,000 miles or 5 years
- Service Items
-
- Transmission fluid and filter replacement
- Valve body inspection
- Seal and gasket checks
- Torque converter inspection
- Diagnostic system scan
- Maintenance Notes
- Use only approved transmission fluid (ATF 134). Avoid overheating to prolong lifespan.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and seals
- Extended
- Miles: 150,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser alignment
- Quality Control
- Testing: Durability testing, Shift performance testing, Temperature resistance testingStandards: ISO 9001 certified, Mercedes-Benz internal standards
- Sustainability
-
- Recyclable materials
- Energy-efficient production
- Waste reduction initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for 5g tronic transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid
- Replace transmission filter
- Inspect valve body
- Check seals and gaskets
- Perform diagnostic scan
Use only ATF 134 fluid for optimal performance.
- Replace torque converter
- Inspect clutch packs
- Check electronic sensors
- Test shift solenoids
- Verify CAN bus communication
Special tools required for torque converter replacement.
- Overhaul transmission
- Replace worn gears
- Inspect lubrication system
- Test pressure regulation
- Verify adaptive shift logic
Major service requires certified technician expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5G-Tronic transmission compatible with all 1995-2006 Dodge Sprinter models?
Is the 5G-Tronic transmission compatible with all 1995-2006 Dodge Sprinter models?
The 5G-Tronic transmission is compatible with most 1995-2006 Dodge Sprinter models, particularly those equipped with diesel engines. However, compatibility may vary depending on the specific engine type and drivetrain configuration. Always verify the vehicle's VIN and consult the manufacturer's compatibility chart before installation to ensure proper fitment and functionality.
Q2 What are the maintenance requirements for the 5G-Tronic transmission?
What are the maintenance requirements for the 5G-Tronic transmission?
The 5G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes changing the transmission fluid and filter every 60,000 to 100,000 miles, depending on driving conditions. Additionally, inspect the transmission for leaks, wear, and damage during routine service intervals. Proper maintenance helps extend the lifespan of the transmission and prevents costly repairs.
Q3 How do I install or replace the 5G-Tronic transmission in a Dodge Sprinter?
How do I install or replace the 5G-Tronic transmission in a Dodge Sprinter?
To install or replace the 5G-Tronic transmission, first, disconnect the battery and remove the transmission crossmember and driveshaft. Lower the transmission using a jack and disconnect all electrical connectors and fluid lines. Install the new transmission by reversing the removal steps, ensuring all connections are secure. Refill with the recommended transmission fluid and test for proper operation. Professional installation is recommended for optimal results.
Q4 What are common troubleshooting steps for the 5G-Tronic transmission?
What are common troubleshooting steps for the 5G-Tronic transmission?
Common issues with the 5G-Tronic transmission include rough shifting, slipping gears, or failure to engage. Start by checking the transmission fluid level and condition. Inspect for leaks, damaged wiring, or faulty sensors. Use a diagnostic scanner to retrieve error codes and address any identified issues. If problems persist, consult a professional technician for further diagnosis and repair.
Q5 How can I optimize the performance of the 5G-Tronic transmission?
How can I optimize the performance of the 5G-Tronic transmission?
To optimize performance, use high-quality transmission fluid and ensure proper fluid levels. Regularly inspect and maintain the transmission system, including the filter and cooling system. Avoid aggressive driving and excessive towing to reduce wear. Consider upgrading the transmission control module (TCM) software for improved shifting and responsiveness. Proper care enhances performance and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Dodge Sprinter 5G-Tronic Transmission Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the 5G-Tronic transmission in 1995-2006 Dodge Sprinter models.
Technical Service Bulletin for 5G-Tronic Transmission Updates
Coming SoonThis bulletin outlines important updates and fixes for the 5G-Tronic transmission, including software updates and common issues.
5G-Tronic Transmission Parts and Accessories Catalog
Coming SoonThis catalog lists all available parts and accessories for the 5G-Tronic transmission, including replacement components and performance upgrades.
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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