Dodge Sprinter 1995-2006 2.9l-engine Specifications
Explore the detailed 2.9L engine specifications for the 1995-2006 Dodge Sprinter. This guide covers horsepower, torque, fuel system, and emission standards, providing essential insights for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the 2.9L engine used in the 1995-2006 Dodge Sprinter. It is designed to assist mechanics, enthusiasts, and owners in understanding the engine's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive understanding of the engine.
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Key Specifications
Displacement
2.9L
Power Output
154 hp
Torque
243 lb-ft
Fuel Efficiency
22-25 mpg
Emissions Standard
Euro 3
Available Specifications
Engine Design and Configuration
This section covers the fundamental design and configuration of the 2.9L engine, including its layout, cylinder arrangement, and key components. It provides insights into the engineering principles behind the engine's performance and durability.
Engine Design and Configuration
This section covers the fundamental design and configuration of the 2.9L engine, including its layout, cylinder arrangement, and key components. It provides insights into the engineering principles behind the engine's performance and durability.
Cylinder Arrangement and Layout
- Inline 5-cylinder configuration
- Cast iron engine block for durability
- Aluminum cylinder head for weight reduction
- Overhead camshaft (OHC) design
- Hydraulic lifters for reduced maintenance
- Timing chain for reliable operation
Key Engine Components
- Turbocharged for enhanced performance
- Intercooler for efficient air intake cooling
- Direct fuel injection system
- High-pressure fuel pump
- Balancer shafts for reduced vibrations
- Oil cooler for improved thermal management
Performance Specifications
This section outlines the performance metrics of the 2.9L engine, including power output, torque, and fuel efficiency. It also highlights the engine's capabilities under various driving conditions.
Performance Specifications
This section outlines the performance metrics of the 2.9L engine, including power output, torque, and fuel efficiency. It also highlights the engine's capabilities under various driving conditions.
Power and Torque
- Maximum power output: 154 hp at 3800 rpm
- Peak torque: 243 lb-ft at 1600-2400 rpm
- Turbo boost pressure: 12 psi
- Compression ratio: 18.0:1
- Redline: 4500 rpm
- Efficient power delivery across the RPM range
Fuel Efficiency and Emissions
- Average fuel consumption: 22-25 mpg
- Compliant with Euro 3 emissions standards
- EGR (Exhaust Gas Recirculation) system
- Oxidation catalyst for reduced emissions
- Low particulate matter output
- Designed for long-distance efficiency
Maintenance and Service
This section provides guidelines for maintaining and servicing the 2.9L engine. It includes recommended service intervals, common maintenance tasks, and tips for ensuring optimal engine performance.
Maintenance and Service
This section provides guidelines for maintaining and servicing the 2.9L engine. It includes recommended service intervals, common maintenance tasks, and tips for ensuring optimal engine performance.
Service Intervals
- Oil change every 10,000 miles or 12 months
- Fuel filter replacement every 20,000 miles
- Air filter inspection every 15,000 miles
- Timing chain inspection at 100,000 miles
- Coolant flush every 50,000 miles
- Spark plug replacement every 60,000 miles
Common Maintenance Tasks
- Regular turbocharger inspection
- Cleaning of EGR valve and system
- Checking and replacing drive belts
- Monitoring oil levels and quality
- Inspecting intercooler for leaks
- Ensuring proper fuel injector function
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Engine Specifications
Overview
- Type
- Inline 5-cylinder diesel engine
- Configuration
- Longitudinal
- Platform
- Dodge Sprinter (T1N)
- Material
- Cast iron block, aluminum head
- Location
- Front-engine, rear-wheel drive
Dimensions
- Length
- 24.8 in (630 mm)
- Width
- 26.4 in (670 mm)
- Height
- 28.3 in (720 mm)
- Weight
- 440 lbs (200 kg)
- Displacement
- 2.9 liters (2874 cc)
- Bore
- 3.78 in (96 mm)
- Stroke
- 4.09 in (104 mm)
- Compression Ratio
- 18.0:1
Materials
- Engine Block
- Cast iron
- Cylinder Head
- Aluminum alloy
- Pistons
- Aluminum with steel rings
- Crankshaft
- Forged steel
- Valves
- Stainless steel
Features
- Fuel System
-
- Direct injection
- Turbocharged
- Common rail fuel delivery
- Electronic fuel control
- Cooling System
-
- Liquid-cooled
- Thermostatically controlled
- Electric cooling fan
- High-capacity radiator
- Ignition System
-
- Glow plug pre-heating
- Electronic control unit (ECU)
- High-pressure fuel injectors
- Self-diagnostic system
- Emissions
-
- EGR (Exhaust Gas Recirculation)
- Oxidation catalyst
- Particulate filter
- Low sulfur diesel compatibility
- Performance
-
- 120-154 hp output
- 210-243 lb-ft torque
- Variable geometry turbocharger
- Optimized for low-end torque
Safety Features
- Engine Protection
-
- Overheat warning system
- Low oil pressure shutdown
- Rev limiter
- Emissions Control
-
- OBD-II compliance
- Catalytic converter
- DPF (Diesel Particulate Filter)
- Fire Prevention
-
- Fuel cut-off valve
- Heat shielding
- Fire-resistant wiring
Comfort Features
- Noise Reduction
-
- Acoustic engine cover
- Balanced crankshaft
- Hydraulic engine mounts
- Vibration Control
-
- Dual-mass flywheel
- Counter-rotating balance shafts
- Rubber-isolated components
- Climate Control
-
- Auxiliary heater compatibility
- Engine pre-heater option
- Quick warm-up design
Accessories
- Cooling System
-
- High-capacity radiator
- Electric cooling fan
- Thermostat housing
- Fuel System
-
- Fuel filter with water separator
- High-pressure fuel pump
- Fuel injectors
- Electrical
-
- Alternator
- Starter motor
- Glow plug relay
Maintenance
- Service interval
- 10,000 miles or 12 months
- Service Items
-
- Oil and filter change
- Fuel filter replacement
- Air filter inspection
- Coolant level check
- Belt tension inspection
- Maintenance Notes
- Use only low-ash engine oil (MB 229.3 or 229.5 specification)
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain
- Miles: 60,000Years: 5Coverage: Engine and transmission
- Emissions
- Miles: 50,000Years: 4Coverage: Catalytic converter and sensors
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation only
Production Details
- Manufacturer
- Daimler AG
- Manufacturing Process
-
- Casting for engine block
- CNC machining
- Automated assembly
- Laser-guided alignment
- Quality Control
- Testing: Cold start testing, Dyno performance testing, Leak testinginspection: Dimensional accuracy, Surface finish, Component balance
- Sustainability
-
- Recyclable materials
- Low-emission manufacturing
- Energy-efficient production
- Production Metrics
- Units Per Day: 150Defect Rate: 0.02%Production Years: 1995-2006
Service Information for 2.9l engine Service
Maintenance and service requirements specific to this component
- Oil and filter change
- Fuel filter replacement
- Air filter inspection
- Coolant level check
- Belt tension inspection
Use only low-ash engine oil (MB 229.3 or 229.5 specification)
- Glow plug inspection
- EGR valve cleaning
- Turbocharger inspection
- Fuel injector testing
- Coolant replacement
Check for carbon buildup in EGR system
- Timing chain inspection
- Water pump replacement
- Engine mount inspection
- Complete fuel system service
- DPF regeneration check
Major service interval - requires specialized diagnostic tools
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 2.9L engine compatible with all Dodge Sprinter models from 1995-2006?
Is the 2.9L engine compatible with all Dodge Sprinter models from 1995-2006?
The 2.9L OM602 diesel engine is compatible with most Dodge Sprinter models from 1995-2006, including T1N vans. However, compatibility may vary based on specific configurations, such as transmission type or chassis modifications. Always verify your vehicle's VIN and consult the manufacturer's documentation to ensure proper fitment.
Q2 What are the maintenance requirements for the 2.9L engine?
What are the maintenance requirements for the 2.9L engine?
The 2.9L engine requires regular maintenance, including oil changes every 7,500-10,000 miles, fuel filter replacements every 15,000 miles, and air filter inspections every 20,000 miles. Additionally, inspect the timing chain and glow plugs periodically. Adhering to the maintenance schedule ensures optimal performance and longevity.
Q3 How do I replace the 2.9L engine in a Dodge Sprinter?
How do I replace the 2.9L engine in a Dodge Sprinter?
Replacing the 2.9L engine involves disconnecting the battery, draining fluids, and removing components like the radiator, exhaust system, and transmission. Use an engine hoist to lift the old engine out and lower the new one into place. Reconnect all components, refill fluids, and test the engine. Refer to the service manual for detailed instructions.
Q4 What should I do if the 2.9L engine is overheating?
What should I do if the 2.9L engine is overheating?
If the engine overheats, check the coolant level, radiator, and thermostat for issues. Inspect the water pump and hoses for leaks or blockages. Ensure the cooling fan is functioning properly. If the problem persists, consult a professional mechanic to diagnose potential head gasket or internal engine issues.
Q5 How can I optimize the performance of the 2.9L engine?
How can I optimize the performance of the 2.9L engine?
To optimize performance, use high-quality diesel fuel and synthetic oil. Regularly clean the fuel injectors and replace air filters. Consider upgrading the exhaust system for better airflow. Properly maintain the turbocharger and ensure the engine is tuned correctly. These steps can improve fuel efficiency and power output.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Dodge Sprinter 2.9L Engine Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the 2.9L engine.
Technical Service Bulletin for 2.9L Engine Updates
Coming SoonLatest updates and fixes for common issues with the 2.9L engine in Dodge Sprinters.
Dodge Sprinter 2.9L Engine Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts for the 2.9L engine.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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