Dodge Sprinter 1995-2006 2.7l-engine Engine Specifications
Dodge Sprinter 1995-2006

Dodge Sprinter 1995-2006 2.7l-engine Specifications

Explore detailed technical specifications for the 2.7L engine in 1995-2006 Dodge Sprinters. Learn about horsepower, torque, fuel systems, and maintenance tips for optimal performance and reliability.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 2.7L engine used in the 1995-2006 Dodge Sprinter. It is designed to assist users in understanding the engine's features, performance, and maintenance requirements. The document is organized into sections for easy navigation, with subsections breaking down specific aspects of the engine. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search bar to enter keywords related to the 2.7L engine, such as 'horsepower' or 'torque'. The search results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Displacement

2.7L

Horsepower

154 hp

Torque

243 lb-ft

Fuel Economy

20 mpg (combined)

Cylinder Configuration

Inline-5

Available Specifications

Engine Performance

This section covers the performance characteristics of the 2.7L engine, including horsepower, torque, and fuel efficiency. It also includes details on how the engine performs under different driving conditions.

Horsepower and Torque
  • Horsepower: 154 hp @ 3800 rpm
  • Torque: 243 lb-ft @ 1600-2400 rpm
  • Peak power delivery at mid-range RPM
  • Optimized for both city and highway driving
  • Smooth power curve for consistent performance
  • Enhanced low-end torque for better towing capacity
Fuel Efficiency
  • City mileage: 18 mpg
  • Highway mileage: 24 mpg
  • Combined fuel economy: 20 mpg
  • Direct injection technology for improved efficiency
  • Low emissions compliant with EPA standards
  • Eco-mode for reduced fuel consumption

Engine Design

This section delves into the design and construction of the 2.7L engine, including its architecture, materials, and key components. It highlights the engineering features that contribute to its durability and performance.

Architecture
  • Inline-5 cylinder configuration
  • Cast iron engine block for durability
  • Aluminum cylinder head for weight reduction
  • DOHC (Dual Overhead Camshaft) design
  • 16-valve setup for optimal airflow
  • Turbocharged for enhanced performance
Key Components
  • High-pressure fuel injection system
  • Variable valve timing for improved efficiency
  • Forged steel crankshaft for strength
  • Hydraulic lifters for reduced maintenance
  • Integrated oil cooler for temperature control
  • Balancer shafts for smooth operation

Maintenance and Service

This section provides guidelines for maintaining and servicing the 2.7L engine. It includes recommended service intervals, common maintenance tasks, and tips for ensuring long-term reliability.

Service Intervals
  • Oil change: Every 7,500 miles or 6 months
  • Air filter replacement: Every 15,000 miles
  • Spark plug replacement: Every 30,000 miles
  • Timing belt inspection: Every 60,000 miles
  • Coolant flush: Every 50,000 miles
  • Fuel system cleaning: Every 20,000 miles
Common Maintenance Tasks
  • Regular oil and filter changes
  • Inspection and replacement of belts and hoses
  • Checking and topping off fluid levels
  • Cleaning or replacing the air filter
  • Monitoring and replacing spark plugs
  • Inspecting the turbocharger for wear

Engine Specifications

Overview

Type
Inline 5-cylinder turbocharged diesel
Configuration
Longitudinal
Platform
Dodge Sprinter (T1N)
Material
Cast iron block, aluminum head
Location
Front-engine, rear-wheel drive

Dimensions

Length
24.8 inches (630 mm)
Width
22.4 inches (569 mm)
Height
27.6 inches (701 mm)
Weight
440 lbs (200 kg)
Displacement
2.7 liters (2685 cc)
Bore
3.78 inches (96 mm)
Stroke
3.74 inches (95 mm)
Compression Ratio
18.0:1

Materials

Engine Block
Cast iron
Cylinder Head
Aluminum alloy
Pistons
Aluminum with steel rings
Crankshaft
Forged steel
Valves
Stainless steel

Features

Fuel System
  • Common rail direct injection
  • High-pressure fuel pump
  • Electronic fuel control
Cooling System
  • Liquid-cooled
  • Thermostatically controlled
  • Electric cooling fan
Turbocharging
  • Variable geometry turbocharger
  • Intercooler
  • Boost pressure control
Emissions
  • EGR (Exhaust Gas Recirculation)
  • Oxidation catalyst
  • Particulate filter (optional)
Electronics
  • ECU (Engine Control Unit)
  • OBD-II compliant
  • Glow plug pre-heating system

Safety Features

Engine Protection
  • Overheat protection
  • Low oil pressure shutdown
Emissions Control
  • EGR system
  • Catalytic converter
Fire Prevention
  • Fuel cut-off in crash
  • Heat shielding

Comfort Features

Noise Reduction
  • Acoustic engine cover
  • Balanced crankshaft
Vibration Control
  • Hydraulic engine mounts
  • Dual-mass flywheel
Climate Control
  • Auxiliary heater support
  • Engine pre-heater

Accessories

Engine Bay
  • Air filter housing
  • Battery tray
  • Coolant reservoir
Exhaust System
  • Turbocharger
  • Catalytic converter
  • Muffler
Electrical
  • Alternator
  • Starter motor
  • Glow plug module

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Oil and filter change
  • Fuel filter replacement
  • Air filter inspection
  • Coolant level check
  • Belt tension check
Maintenance Notes
Use only low-ash engine oil (MB 229.3 or 229.5 specification)

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Emissions
Miles: 50,000
Years: 4
Coverage: Catalytic converter, EGR system
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation only

Production Details

Manufacturer
Daimler AG
Manufacturing Process
  • Casting for engine block
  • CNC machining
  • Automated assembly
Quality Control
Testing: Cold start testing, Durability testing, Emissions testing
Standards: ISO 9001 certified
Sustainability
  • Recyclable materials
  • Low-emission production
  • Energy-efficient manufacturing
Production Metrics
Units Per Year: 150,000
Production Sites: Berlin, Germany, Detroit, USA

Service Information for 2.7l engine Service

Maintenance and service requirements specific to this component

10,000
12
  • Oil and filter change
  • Fuel filter replacement
  • Air filter inspection
  • Coolant level check
  • Belt tension check

Use only low-ash engine oil (MB 229.3 or 229.5 specification)

30,000
36
  • Replace air filter
  • Inspect turbocharger
  • Check EGR system
  • Test glow plugs
  • Inspect intercooler

Special tools required for turbocharger inspection

60,000
60
  • Replace timing belt
  • Inspect water pump
  • Flush cooling system
  • Replace fuel injectors
  • Perform compression test

Critical to replace timing belt to prevent engine damage

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 2.7L engine compatible with all Dodge Sprinter models from 1995-2006?

The 2.7L engine is compatible with most Dodge Sprinter models manufactured between 1995 and 2006. However, compatibility may vary depending on the specific model year and configuration. It is recommended to cross-check the vehicle's VIN and consult the manufacturer's compatibility guide or a certified technician to ensure proper fitment.

Q2

What are the maintenance requirements for the 2.7L engine?

The 2.7L engine requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 7,500 miles, air filter replacement every 15,000 miles, and spark plug replacement every 30,000 miles. Additionally, inspect the timing belt every 60,000 miles and replace it if necessary. Regular coolant flushes and fuel system cleanings are also recommended to maintain engine efficiency.

Q3

How do I install or replace the 2.7L engine in a Dodge Sprinter?

Replacing the 2.7L engine involves several steps: 1) Disconnect the battery and drain fluids. 2) Remove the engine cover, intake manifold, and accessories. 3) Detach the transmission and engine mounts. 4) Carefully lift the engine out using a hoist. Installation is the reverse process. Ensure all connections are secure and torque bolts to manufacturer specifications. Refer to the service manual for detailed instructions.

Q4

What are common troubleshooting steps for the 2.7L engine?

Common issues with the 2.7L engine include rough idling, loss of power, and oil leaks. Start by checking the fuel system, air intake, and spark plugs. Use an OBD-II scanner to identify error codes. Inspect the timing belt for wear and ensure proper tension. If the engine overheats, check the cooling system for leaks or blockages. For persistent issues, consult a certified technician.

Q5

How can I optimize the performance of the 2.7L engine?

To optimize performance, use high-quality synthetic oil and ensure timely maintenance. Upgrade the air intake and exhaust systems for better airflow. Consider installing a performance chip to enhance fuel efficiency and power output. Regularly clean the fuel injectors and throttle body. Avoid overloading the vehicle and drive within recommended RPM ranges to reduce engine strain.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Dodge Sprinter 2.7L Engine Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 2.7L engine.

Technical Service Bulletin for 2.7L Engine Updates

Coming Soon

Latest updates and fixes for the 2.7L engine, including recalls and performance improvements.

Dodge Sprinter 2.7L Engine Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2.7L engine, including part numbers and compatibility.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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