Dodge Ram 3500 2010-2018 545RFE Transmission Transmission Specifications
Dodge Ram 3500 2010-2018

Dodge Ram 3500 2010-2018 545RFE Transmission Specifications

This document provides a detailed overview of the 545RFE transmission specifications for the 2010-2018 Dodge RAM 3500. It includes technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and identifying compatibility for repairs or upgrades. This resource is valuable for mechanics, enthusiasts, and owners seeking to optimize the performance and longevity of their Dodge RAM 3500's transmission system.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 545rfe transmission used in the 2010-2018 Dodge RAM-3500. It is designed to assist users in understanding the transmission's features, performance, and maintenance requirements. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the 545rfe transmission.

How to Use

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Key Specifications

Transmission Type

5-speed automatic

Torque Capacity

650 lb-ft

Gear Ratios

3.00, 1.67, 1.00, 0.75, 0.67

Fluid Capacity

12 quarts

Weight

220 lbs

Available Specifications

Transmission Design

This section covers the design and construction of the 545rfe transmission, including its components, materials, and engineering features. Learn about the transmission's architecture and how it contributes to the performance of the Dodge RAM-3500.

Gear Configuration
  • 5-speed automatic transmission
  • Includes overdrive for improved fuel efficiency
  • Wide gear ratio spread for optimal performance
  • Designed for heavy-duty applications
  • Integrated torque converter
  • Electronic shift control
Materials and Durability
  • High-strength steel components
  • Heat-treated gears for longevity
  • Advanced friction materials for clutch packs
  • Sealed bearings for reduced wear
  • Robust housing for durability
  • Corrosion-resistant coatings

Performance Specifications

Explore the performance capabilities of the 545rfe transmission, including torque handling, shift quality, and efficiency. This section provides insights into how the transmission enhances the driving experience of the Dodge RAM-3500.

Torque and Power Handling
  • Rated for up to 650 lb-ft of torque
  • Supports high horsepower engines
  • Optimized for towing and hauling
  • Smooth power delivery under load
  • Adaptive shift logic for varying conditions
  • Enhanced cooling system for sustained performance
Shift Quality and Responsiveness
  • Precision-engineered shift points
  • Quick and seamless gear changes
  • Adaptive learning for driver behavior
  • Reduced shift shock and noise
  • Improved throttle response
  • Customizable shift patterns

Maintenance and Service

This section provides guidelines for maintaining and servicing the 545rfe transmission. Learn about recommended service intervals, common issues, and troubleshooting tips to ensure long-term reliability.

Service Intervals
  • Fluid change every 60,000 miles
  • Filter replacement with fluid change
  • Inspect seals and gaskets regularly
  • Check for leaks during routine maintenance
  • Monitor transmission temperature
  • Follow manufacturer's service schedule
Common Issues and Solutions
  • Delayed or harsh shifting
  • Transmission fluid leaks
  • Overheating under heavy load
  • Check for worn clutch packs
  • Inspect solenoid operation
  • Reset adaptive shift memory

Transmission Specifications

Overview

Type
Automatic Transmission
Configuration
5-speed with overdrive
Platform
Heavy-duty truck
Material
Aluminum and steel composite
Location
Longitudinal, rear-wheel drive configuration

Dimensions

Length
29.5 inches (749 mm)
Width
22.8 inches (579 mm)
Height
18.3 inches (465 mm)
Weight
220 lbs (99.8 kg)
input Shaft Length
10.2 inches (259 mm)
Output Shaft Length
12.6 inches (320 mm)
Fluid Capacity
12 quarts (11.4 liters)

Materials

Housing
Aluminum alloy
Gears
Hardened steel
Clutch Plates
Composite friction material
Seals
Viton rubber
Sensors
Stainless steel and plastic composite

Features

Performance
  • Adaptive shift programming
  • Tow/Haul mode
  • Electronic range select
  • Grade logic control
Durability
  • Heavy-duty torque converter
  • Reinforced clutch packs
  • High-capacity cooling system
  • Robust gear train
Control
  • Electronic governor pressure control
  • Integrated transmission control module
  • Manual shift capability
  • Neutral idle feature
Efficiency
  • Lock-up torque converter
  • Optimized gear ratios
  • Low fluid drag design
  • Efficient lubrication system
integration
  • CAN bus communication
  • Compatible with engine brake systems
  • Integrated temperature sensors
  • Sealed electrical connectors

Safety Features

Protection
  • Over-temperature protection
  • Over-pressure relief valves
  • Fail-safe limp mode
Monitoring
  • Fluid level sensor
  • Temperature monitoring
  • Shift solenoid diagnostics

Comfort Features

Shift Quality
  • Smooth shift transitions
  • Adaptive shift scheduling
  • Reduced shift shock
Noise Reduction
  • Precision gear machining
  • Vibration dampening mounts
  • Quiet clutch engagement
Driver Assistance
  • Automatic grade braking
  • Hill start assist
  • Trailer sway control integration

Accessories

Cooling
  • Transmission cooler lines
  • Auxiliary transmission cooler
  • Thermostatic bypass valve
Mounting
  • Transmission crossmember
  • Mounting brackets
  • Isolator pads
Electrical
  • Wiring harness
  • Transmission control module
  • Speed sensors

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Fluid and filter replacement
  • Pan gasket inspection
  • Shift linkage adjustment
  • Sensor calibration
  • Cooler line inspection
Notes
Use only Mopar ATF+4 transmission fluid

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Transmission and drivetrain components
Corrosion
Miles: 100,000
Years: 5
Coverage: Perforation from corrosion
Emissions
Miles: 80,000
Years: 8
Coverage: Emissions-related components

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Casting of aluminum housing
  • CNC machining of gears
  • Automated assembly
  • Precision balancing
Quality Control
inspection: 100% component testing
Testing: Durability testing, Shift quality analysis, Temperature cycling
Certifications: ISO 9001, ISO 14001
Sustainability
  • Recycled aluminum usage
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 500
Defect Rate: < 0.1%
Energy Usage: 15 kWh per unit

Service Information for 545rfe transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Replace transmission fluid and filter
  • Inspect pan gasket for leaks
  • Check shift linkage for proper adjustment
  • Inspect cooler lines for damage
  • Test transmission control module for errors

Use only Mopar ATF+4 fluid for optimal performance

60,000
48
  • Perform full transmission flush
  • Inspect and clean valve body
  • Check clutch pack wear
  • Test all sensors and solenoids
  • Verify torque converter operation

Special tools required for valve body service

100,000
84
  • Complete transmission overhaul
  • Replace worn clutch packs
  • Inspect and replace seals as needed
  • Rebuild or replace torque converter
  • Perform full system calibration

Major service requires specialized equipment and training

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 545rfe transmission compatible with other Dodge RAM models?

The 545rfe transmission is specifically designed for the 2010-2018 Dodge RAM 3500. While it shares similarities with other transmissions in the RAM lineup, compatibility with other models or years is not guaranteed. Always verify part numbers and consult a professional or the manufacturer for cross-compatibility before installation.

Q2

What are the maintenance requirements for the 545rfe transmission?

The 545rfe transmission requires regular maintenance to ensure optimal performance. This includes fluid and filter changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, monitor fluid levels, and ensure proper cooling system function. Severe towing or hauling may necessitate more frequent service intervals.

Q3

How do I replace the 545rfe transmission in a Dodge RAM 3500?

Replacing the 545rfe transmission involves several steps: disconnect the battery, remove the driveshaft, drain the transmission fluid, disconnect wiring and linkages, and unbolt the transmission from the engine. Use a transmission jack for safe removal. Installation is the reverse process, ensuring proper alignment and torque specifications. Refer to the service manual for detailed instructions.

Q4

What are common troubleshooting steps for the 545rfe transmission?

Common issues include slipping gears, delayed shifts, or transmission overheating. Start by checking fluid levels and condition. Inspect for leaks, damaged wiring, or faulty sensors. Use a diagnostic scanner to retrieve error codes. If problems persist, consult a professional for further inspection or potential internal repairs.

Q5

How can I optimize the performance of the 545rfe transmission?

To optimize performance, use high-quality transmission fluid and ensure proper fluid levels. Regularly inspect and maintain the cooling system. Consider upgrading to a performance torque converter or valve body for heavy-duty use. Avoid excessive towing or hauling beyond the transmission's rated capacity to prevent premature wear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2010-2018 Dodge RAM 3500 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 545rfe transmission and other vehicle components.

545rfe Transmission Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues related to the 545rfe transmission, including software updates and part replacements.

Dodge RAM 3500 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts, including transmission components, for the 2010-2018 Dodge RAM 3500.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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  • If you're unsure about any procedure, consult a qualified professional mechanic.
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Alan Montanye - Automotive Technical Specialist
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