Dodge Ram 3500 2003-2009 Drivetrain Specifications
Explore the complete drivetrain specifications for the 2003-2009 Dodge RAM 3500, including transmission types, axle ratios, and transfer case details. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the drivetrain of the 2003-2009 Dodge RAM-3500. It is designed to help users understand the key components, configurations, and performance aspects of the vehicle's drivetrain. Use the search and navigation instructions to quickly find relevant information. The document is divided into major sections, each focusing on a specific aspect of the drivetrain, with subsections providing detailed technical points.
How to Use
Use the search functionality to locate specific terms or components within the document. Enter keywords related to the drivetrain, such as 'transmission' or 'axle ratio,' to quickly find relevant sections.
Navigate through the document using the section titles and subsections. Each major section is organized into subsections with detailed technical points. Use the table of contents or scroll through the document to find the information you need.
Key Specifications
Engine Power
325 hp (Cummins)
Torque
610 lb-ft (Cummins)
Towing Capacity
16,700 lbs
Payload Capacity
5,600 lbs
Axle Ratio
3.73, 4.10, or 4.56
Available Specifications
Engine and Transmission
This section covers the engine options and transmission configurations available for the 2003-2009 Dodge RAM-3500. It includes details on engine specifications, transmission types, and performance characteristics.
Engine and Transmission
This section covers the engine options and transmission configurations available for the 2003-2009 Dodge RAM-3500. It includes details on engine specifications, transmission types, and performance characteristics.
Engine Options
- 5.9L Cummins Turbo Diesel I6 engine
- 8.0L Magnum V10 gasoline engine
- Horsepower: 325 hp (Cummins), 310 hp (Magnum)
- Torque: 610 lb-ft (Cummins), 450 lb-ft (Magnum)
- Fuel type: Diesel (Cummins), Gasoline (Magnum)
- Emission standards: Compliant with EPA Tier 2
Transmission Types
- 6-speed manual transmission (NV5600)
- 5-speed automatic transmission (48RE)
- Transfer case: 2-speed part-time 4WD
- Gear ratios: Vary by transmission type
- Tow/haul mode available on automatic models
- Shift-on-the-fly capability for 4WD models
Axle and Differential
This section provides information on the axle configurations and differential systems used in the 2003-2009 Dodge RAM-3500. It includes details on axle ratios, differential types, and load capacities.
Axle and Differential
This section provides information on the axle configurations and differential systems used in the 2003-2009 Dodge RAM-3500. It includes details on axle ratios, differential types, and load capacities.
Axle Configurations
- Dana 80 rear axle standard
- Dana 60 front axle (4WD models)
- Axle ratios: 3.73, 4.10, or 4.56 available
- Gross Axle Weight Rating (GAWR): Up to 7,000 lbs (rear)
- Limited-slip differential optional
- Electronic locking differential available
Differential Systems
- Open differential standard
- Limited-slip differential improves traction
- Electronic locking differential for off-road use
- Differential fluid capacity: 4.75 pints (rear)
- Differential cooling system available
- Maintenance interval: 30,000 miles for fluid change
Drivetrain Performance
This section focuses on the performance aspects of the drivetrain, including towing capacity, payload capacity, and off-road capabilities. It provides detailed technical points to help users understand the vehicle's capabilities.
Drivetrain Performance
This section focuses on the performance aspects of the drivetrain, including towing capacity, payload capacity, and off-road capabilities. It provides detailed technical points to help users understand the vehicle's capabilities.
Towing and Payload
- Maximum towing capacity: 16,700 lbs
- Maximum payload capacity: 5,600 lbs
- Integrated trailer brake controller
- Class V hitch receiver standard
- Trailer sway control system
- Heavy-duty cooling system for towing
Off-Road Capabilities
- 4WD system with low-range gearing
- Skid plates for underbody protection
- High ground clearance: 9.1 inches
- Off-road suspension package available
- Hill descent control system
- All-terrain tires optional
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Component Specifications
Overview
- Type
- 4x4 or 4x2 drivetrain
- Configuration
- Front-engine, rear-wheel drive or all-wheel drive
- Platform
- Heavy-duty truck platform
- Material
- High-strength steel and aluminum
- Location
- Underbody, center-mounted
Dimensions
- Driveshaft Length
- 72.5 inches (184.15 cm)
- Transfer Case Width
- 18.3 inches (46.48 cm)
- Axle Diameter
- 3.5 inches (8.89 cm)
- Differential Gear Ratio
- 3.73:1 or 4.10:1
- Propeller Shaft Diameter
- 3.0 inches (7.62 cm)
- Transfer Case Weight
- 85 lbs (38.56 kg)
- Rear Axle Track Width
- 67.5 inches (171.45 cm)
Materials
- Driveshaft
- High-strength steel
- Transfer Case
- Aluminum housing with steel internals
- Differential
- Cast iron housing with hardened steel gears
- Axles
- Forged steel
- Propeller Shaft
- Steel alloy
Features
- Transfer Case
-
- Electronic shift-on-the-fly
- 2-speed gear reduction
- Neutral towing capability
- Heavy-duty chain drive
- Differential
-
- Limited-slip differential
- Heavy-duty ring and pinion
- Sealed bearings
- High-capacity cooling fins
- Driveshaft
-
- Balanced for high-speed operation
- Heavy-duty U-joints
- Corrosion-resistant coating
- Axles
-
- Full-floating rear axle
- Heavy-duty axle shafts
- Sealed hub assemblies
- Suspension integration
-
- Heavy-duty leaf springs
- Shock absorbers with integrated mounts
- Stabilizer bar connections
Safety Features
- Structural integrity
-
- Reinforced frame mounts
- High-strength steel components
- Electronic Controls
-
- Electronic stability control
- Traction control system
- Mechanical Fail-Safes
-
- Heavy-duty U-joint shields
- Sealed bearings to prevent contamination
Comfort Features
- Noise Reduction
-
- Balanced driveshaft
- Insulated transfer case
- Vibration Control
-
- Heavy-duty mounts
- Dampened U-joints
- Smooth Operation
-
- Electronic shift-on-the-fly
- Limited-slip differential
Accessories
- Upgrades
-
- Heavy-duty differential cover
- Performance U-joints
- Upgraded axle shafts
- Maintenance Tools
-
- Differential fluid pump
- Transfer case service kit
- Driveshaft balancer
- Protective Gear
-
- Skid plates
- Driveshaft loop
- Axle guards
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect driveshaft U-joints
- Check differential fluid level
- Inspect transfer case for leaks
- Lubricate propeller shaft
- Check axle seals
- Maintenance Notes
- Use only manufacturer-recommended fluids and lubricants.
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain Warranty
- Miles: 100,000Years: 5Coverage: Drivetrain components
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Perforation only
- Roadside Assistance
- Miles: 100,000Years: 5Coverage: 24/7 towing and assistance
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Precision machining
- Heat treatment of gears
- Robotic assembly
- Quality Control
- inspection: 100% component testingTolerances: Within 0.001 inches
- Sustainability Practices
-
- Recycled materials in housings
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 500Defect Rate: 0.01%
Service Information for drivetrain Service
Maintenance and service requirements specific to this component
- Inspect driveshaft U-joints
- Check differential fluid level
- Inspect transfer case for leaks
- Lubricate propeller shaft
- Check axle seals
Use only manufacturer-recommended fluids and lubricants.
- Replace differential fluid
- Inspect transfer case fluid
- Check driveshaft balance
- Inspect axle bearings
- Test electronic shift system
Special tools required for fluid replacement.
- Replace transfer case fluid
- Inspect and replace U-joints if necessary
- Check differential gear wear
- Inspect axle shafts for wear
- Test traction control system
Critical to inspect all components for wear and tear.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What drivetrain configurations are compatible with the 2003-2009 Dodge RAM 3500?
What drivetrain configurations are compatible with the 2003-2009 Dodge RAM 3500?
The 2003-2009 Dodge RAM 3500 is compatible with both 4x2 and 4x4 drivetrain configurations. It features a heavy-duty Dana 60 or Dana 70 rear axle and a Dana 60 front axle for 4x4 models. The transfer case options include the NV271 for manual-shift and NV273 for electronic-shift models. Ensure compatibility with your specific model year and trim level before making any modifications.
Q2 What are the maintenance requirements for the RAM 3500 drivetrain?
What are the maintenance requirements for the RAM 3500 drivetrain?
Regular maintenance for the RAM 3500 drivetrain includes checking and replacing differential fluid every 30,000-50,000 miles, inspecting the transfer case fluid every 60,000 miles, and ensuring proper lubrication of U-joints and CV joints. Additionally, inspect driveshafts for wear and alignment issues. Adhering to the manufacturer’s recommended service intervals is crucial for optimal performance and longevity.
Q3 How do I replace the driveshaft on a 2003-2009 Dodge RAM 3500?
How do I replace the driveshaft on a 2003-2009 Dodge RAM 3500?
To replace the driveshaft, first, secure the vehicle on a flat surface and engage the parking brake. Remove the bolts connecting the driveshaft to the differential and transfer case. Mark the driveshaft orientation for proper reinstallation. Slide the old driveshaft out and install the new one, ensuring it aligns with the marks. Reattach the bolts and torque them to the manufacturer’s specifications. Test drive to confirm proper installation.
Q4 What should I do if my RAM 3500 drivetrain is making unusual noises?
What should I do if my RAM 3500 drivetrain is making unusual noises?
Unusual noises from the drivetrain may indicate issues such as worn U-joints, failing CV joints, or low differential fluid. Start by inspecting the U-joints for play and lubricating them. Check the differential and transfer case fluid levels and top up if necessary. If the noise persists, consult a professional mechanic to diagnose and address the issue promptly.
Q5 How can I optimize the performance of my RAM 3500 drivetrain?
How can I optimize the performance of my RAM 3500 drivetrain?
To optimize drivetrain performance, ensure regular maintenance, including fluid changes and lubrication. Upgrade to high-performance differential covers for better heat dissipation. Consider installing a limited-slip differential for improved traction. Use high-quality synthetic fluids for the differential and transfer case. Regularly inspect and replace worn components to maintain peak performance and reliability.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2003-2009 Dodge RAM 3500 Service Manual
Coming SoonComprehensive service manual covering drivetrain, engine, and electrical systems for the 2003-2009 Dodge RAM 3500.
Technical Service Bulletin: Drivetrain Noise
Coming SoonTSB addressing common drivetrain noise issues in 2003-2009 Dodge RAM 3500 models, including diagnostic steps and repair procedures.
Dodge RAM 3500 Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts and accessories for the 2003-2009 Dodge RAM 3500, including drivetrain components.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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