Dodge Ram 3500 2003-2009 6.7L Engine Engine Specifications
Dodge Ram 3500 2003-2009

Dodge Ram 3500 2003-2009 6.7L Engine Specifications

Explore detailed 6.7L Cummins Turbo Diesel engine specifications for the 2003-2009 Dodge RAM 3500. Learn about horsepower, torque, fuel systems, and maintenance tips to optimize performance and reliability.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 6.7L engine used in the 2003-2009 Dodge RAM 3500. It is designed to assist users in understanding the engine's features, performance, and maintenance requirements. The document is organized into sections for easy navigation, with subsections breaking down specific aspects of the engine. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview.

How to Use

Use the search bar to enter keywords related to the information you need. The search results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections for detailed information on the 6.7L engine.

Key Specifications

Displacement

6.7L

Horsepower

350 hp

Torque

650 lb-ft

Fuel Type

Diesel

Compression Ratio

17.3:1

Available Specifications

Engine Specifications

This section covers the core specifications of the 6.7L engine, including displacement, configuration, and key performance metrics. It provides a detailed breakdown of the engine's design and capabilities.

General Specifications
  • Displacement: 6.7 liters (408 cubic inches)
  • Configuration: Inline 6-cylinder
  • Aspiration: Turbocharged with intercooler
  • Fuel System: High-pressure common rail direct injection
  • Bore x Stroke: 4.21 in x 4.88 in
  • Compression Ratio: 17.3:1
Performance Metrics
  • Horsepower: 350 hp @ 3,000 rpm
  • Torque: 650 lb-ft @ 1,500 rpm
  • Maximum Engine Speed: 3,200 rpm
  • Fuel Type: Diesel
  • Emission Standards: Meets EPA 2007 standards

Engine Design

This section delves into the design features of the 6.7L engine, including its construction materials, cooling system, and lubrication system. It highlights the engineering behind the engine's durability and efficiency.

Construction Materials
  • Block Material: Cast iron with compacted graphite iron (CGI)
  • Cylinder Head Material: Aluminum alloy
  • Pistons: Forged aluminum
  • Crankshaft: Forged steel
  • Connecting Rods: Forged steel
Cooling and Lubrication
  • Cooling System: Liquid-cooled with dual thermostats
  • Oil Capacity: 12 quarts (with filter)
  • Oil Type: 15W-40 synthetic diesel oil
  • Oil Change Interval: 7,500 miles or 6 months
  • Coolant Capacity: 28 quarts

Maintenance and Service

This section provides guidelines for maintaining and servicing the 6.7L engine. It includes recommended service intervals, common maintenance tasks, and tips for ensuring optimal engine performance.

Service Intervals
  • Oil Change: Every 7,500 miles or 6 months
  • Fuel Filter Replacement: Every 15,000 miles
  • Air Filter Replacement: Every 30,000 miles
  • Coolant Flush: Every 60,000 miles or 5 years
  • Timing Belt Inspection: Every 100,000 miles
Common Maintenance Tasks
  • Check and replace engine belts as needed
  • Inspect and clean the turbocharger
  • Monitor and top off coolant levels
  • Inspect and replace glow plugs if necessary
  • Check for and address any oil or coolant leaks

Engine Specifications

Overview

Type
Turbocharged Diesel Inline-6
Configuration
6 cylinders, inline
Platform
Cummins ISB 6.7L
Material
Cast iron block, aluminum cylinder head
Location
Front, longitudinal

Dimensions

Length
37.5 inches (952.5 mm)
Width
30.2 inches (767 mm)
Height
38.1 inches (968 mm)
Weight
1100 lbs (499 kg)
Bore
4.21 inches (107 mm)
Stroke
4.88 inches (124 mm)
Displacement
408 cubic inches (6.7 liters)

Materials

Block
Cast iron
Cylinder Head
Aluminum
Pistons
Forged aluminum
Crankshaft
Forged steel
Valves
Stainless steel

Features

Fuel System
  • High-pressure common rail fuel injection
  • Electronically controlled
  • Variable geometry turbocharger
Cooling System
  • Liquid-cooled
  • Dual thermostats
  • High-capacity radiator
Emissions
  • Exhaust gas recirculation (EGR)
  • Diesel particulate filter (DPF)
  • Selective catalytic reduction (SCR)
Performance
  • 325-350 horsepower
  • 610-650 lb-ft torque
  • Turbo lag reduction
Electronics
  • Engine control module (ECM)
  • Onboard diagnostics (OBD-II)
  • Integrated sensors

Safety Features

Engine Protection
  • Overboost protection
  • Overheat shutdown
  • Low oil pressure shutdown
Emissions Control
  • DPF regeneration
  • SCR system monitoring

Comfort Features

Noise Reduction
  • Acoustic engine cover
  • Precision-balanced components
Vibration Control
  • Hydraulic engine mounts
  • Balanced crankshaft

Accessories

Cooling
  • High-capacity fan
  • Oil cooler
  • Transmission cooler
Electrical
  • High-output alternator
  • Dual batteries
  • Glow plug system
Exhaust
  • Turbocharger
  • DPF
  • SCR system

Maintenance

Service interval
15,000 miles or 12 months
Service Items
  • Oil and filter change
  • Fuel filter replacement
  • Air filter inspection
  • Coolant level check
  • EGR system inspection
Maintenance Notes
Use only recommended fluids and filters for optimal performance.

Warranty

Basic
Miles: 100,000
Years: 5
Coverage: Engine components
Powertrain
Miles: 100,000
Years: 5
Coverage: Engine, transmission, drivetrain
Emissions
Miles: 50,000
Years: 5
Coverage: DPF, SCR, EGR systems
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation from corrosion

Production Details

Manufacturer
Cummins Inc.
Manufacturing Process
  • Precision casting
  • CNC machining
  • Automated assembly
Quality Control
Testing: Dyno testing, Leak testing, Cold start testing
Standards: ISO 9001, ISO 14001
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Low-emission production
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%

Service Information for 6.7l engine Service

Maintenance and service requirements specific to this component

15,000
12
  • Oil and filter change
  • Fuel filter replacement
  • Air filter inspection
  • Coolant level check
  • EGR system inspection

Use only recommended fluids and filters for optimal performance.

30,000
24
  • Transmission fluid check
  • Turbocharger inspection
  • DPF system check
  • SCR system inspection

Ensure all emissions systems are functioning properly.

100,000
60
  • Timing belt replacement
  • Water pump replacement
  • Complete engine diagnostics
  • Full emissions system check

Major service interval; consider professional inspection.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 6.7L engine compatible with other Dodge RAM models?

The 6.7L Cummins turbo diesel engine is specifically designed for the 2003-2009 Dodge RAM 3500. While it shares some components with other Cummins engines, compatibility with other RAM models or years is limited. Always verify engine codes and vehicle specifications before attempting cross-model installations to avoid mechanical or electrical issues.

Q2

What are the maintenance requirements for the 6.7L engine?

The 6.7L engine requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 7,500 miles, fuel filter replacement every 15,000 miles, and air filter checks every 12,000 miles. Additionally, inspect the cooling system, belts, and hoses annually. Adhering to the manufacturer’s maintenance schedule is crucial for longevity and reliability.

Q3

How do I replace the 6.7L engine in a Dodge RAM 3500?

Replacing the 6.7L engine involves several steps: disconnect the battery, drain fluids, and remove the radiator, exhaust system, and transmission connections. Use an engine hoist to lift the engine out. Install the new engine by reversing the process, ensuring all connections are secure. Torque bolts to manufacturer specifications and refill fluids. Professional assistance is recommended for this complex task.

Q4

What should I do if my 6.7L engine is overheating?

Overheating can result from coolant leaks, a faulty thermostat, or a clogged radiator. First, check coolant levels and inspect for leaks. Test the thermostat and replace it if necessary. Flush the radiator if clogged. If the issue persists, inspect the water pump and fan operation. Addressing overheating promptly prevents engine damage.

Q5

How can I optimize the performance of my 6.7L engine?

To optimize performance, use high-quality diesel fuel and additives to clean the fuel system. Upgrade the air intake and exhaust systems for better airflow. Regularly service the turbocharger and ensure the engine control module (ECM) is updated. Consider performance tuning modules for enhanced power and efficiency, but ensure they comply with emissions regulations.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2009 Dodge RAM 3500 Service Manual

Coming Soon

Comprehensive guide covering engine maintenance, repair procedures, and technical specifications for the 6.7L Cummins engine.

Technical Service Bulletin: 6.7L Engine Updates

Coming Soon

Details critical updates and fixes for the 6.7L engine, including software patches and hardware modifications.

Dodge RAM 3500 Parts Catalog

Coming Soon

Complete catalog of OEM and aftermarket parts for the 2003-2009 Dodge RAM 3500, including engine components.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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Alan Montanye - Automotive Technical Specialist
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