Dodge Ram 3500 1994-2002 Suspension Specifications
Dodge Ram 3500 1994-2002

Dodge Ram 3500 1994-2002 Suspension Specifications

Explore detailed suspension specifications for the 1994-2002 Dodge RAM 3500, including front and rear components, spring rates, shock absorbers, and alignment settings. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed suspension specifications for the 1994-2002 Dodge RAM-3500. It includes comprehensive information on front and rear suspension systems, components, and key technical details. Use this guide to understand the suspension setup, identify parts, and ensure proper maintenance or upgrades. The content is organized into sections for easy navigation and quick reference.

How to Use

Use the search functionality to find specific terms or components within the document. Enter keywords like 'shock absorbers' or 'leaf springs' to quickly locate relevant information.

Navigate through the document using the section titles. Each section is divided into subsections with detailed technical points. Use the table of contents or scroll to find the desired section.

Key Specifications

Front Spring Rate

450 lbs/in

Rear Spring Rate

600 lbs/in

Shock Absorber Travel

8 inches

Steering Ratio

16:1

Caster Angle

3.5° +/- 0.5°

Available Specifications

Front Suspension

The front suspension of the 1994-2002 Dodge RAM-3500 is designed for durability and load-bearing capacity. It features a solid axle setup with coil springs or torsion bars, depending on the model year. This section covers key components and their specifications.

Coil Spring Suspension
  • Spring rate: 450 lbs/in
  • Spring material: High-strength steel
  • Shock absorber type: Hydraulic
  • Shock absorber travel: 8 inches
  • Upper control arm material: Forged steel
  • Lower control arm material: Cast iron
Torsion Bar Suspension
  • Torsion bar diameter: 1.25 inches
  • Adjustment range: +/- 2 inches
  • Shock absorber type: Gas-charged
  • Shock absorber travel: 7.5 inches
  • Upper control arm material: Cast aluminum
  • Lower control arm material: Forged steel

Rear Suspension

The rear suspension system is built to handle heavy loads and provide stability. It uses a leaf spring configuration with optional helper springs for increased capacity. This section details the components and their technical specifications.

Leaf Spring Suspension
  • Leaf spring count: 4-6 leaves
  • Spring rate: 600 lbs/in
  • Shock absorber type: Heavy-duty hydraulic
  • Shock absorber travel: 9 inches
  • U-bolt material: Grade 8 steel
  • Axle mounting: Solid axle
Helper Springs
  • Helper spring rate: 300 lbs/in
  • Activation load: 1,500 lbs
  • Material: High-strength steel
  • Mounting: Integrated with main leaf springs

Steering and Alignment

Proper steering and alignment are critical for vehicle stability and tire wear. This section covers the steering system components and alignment specifications for the Dodge RAM-3500.

Steering Components
  • Steering gear type: Recirculating ball
  • Steering ratio: 16:1
  • Pitman arm material: Forged steel
  • Tie rod material: High-strength steel
  • Drag link material: Forged steel
Alignment Specifications
  • Camber angle: 0.5° +/- 0.5°
  • Toe-in: 0.1° +/- 0.1°
  • Caster angle: 3.5° +/- 0.5°
  • Steering axis inclination: 7°

Component Specifications

Overview

Type
Solid Axle Front and Rear
Configuration
4-Wheel Drive
Platform
Heavy-Duty Truck
Material
Steel and Aluminum Components
Location
Front and Rear Axles

Dimensions

Front Track Width
67.5 inches (1714.5 mm)
Rear Track Width
67.5 inches (1714.5 mm)
Front Spring Length
48 inches (1219.2 mm)
Rear Spring Length
52 inches (1320.8 mm)
Shock ABSorber Length
22 inches (558.8 mm)
Axle Diameter
3.5 inches (88.9 mm)
Ground Clearance
8.7 inches (221 mm)

Materials

Springs
High-Tensile Steel
Shock ABSorbers
Steel with Rubber Bushings
Control Arms
Forged Steel
Axle Housing
Cast Iron
Bushings
Polyurethane

Features

Durability
  • Heavy-Duty Leaf Springs
  • Reinforced Axle Housings
  • Corrosion-Resistant Coatings
Performance
  • Gas-Charged Shock Absorbers
  • Stabilizer Bars
  • Adjustable Ride Height
Load Capacity
  • Up to 4,000 lbs Front Axle Capacity
  • Up to 6,000 lbs Rear Axle Capacity
  • Heavy-Duty Towing Package
Off Road
  • High-Clearance Suspension
  • Skid Plates
  • Heavy-Duty Steering Linkage
Comfort
  • Progressive Rate Springs
  • Hydraulic Dampers
  • Isolated Cab Mounts

Safety Features

Structural integrity
  • Reinforced Frame Connections
  • Heavy-Duty Crossmembers
Stability
  • Electronic Stability Control
  • Anti-Roll Bars
Braking
  • ABS-Compatible Suspension
  • Heavy-Duty Brake Calipers

Comfort Features

Ride Quality
  • Dual-Stage Shock Absorbers
  • Isolated Suspension Mounts
Noise Reduction
  • Rubber Bushings
  • Sound-Dampening Materials
Vibration Control
  • Hydraulic Engine Mounts
  • Balanced Driveshaft
Adjustability
  • Adjustable Shock Damping
  • Load-Leveling Suspension

Accessories

Upgrades
  • Lift Kits
  • Heavy-Duty Shocks
  • Air Suspension Kits
Protection
  • Skid Plates
  • Suspension Covers
  • Rust Inhibitors
Performance
  • Performance Springs
  • Adjustable Sway Bars
  • Off-Road Shocks

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Inspect Shock Absorbers
  • Check Bushings for Wear
  • Lubricate Suspension Components
  • Inspect Leaf Springs
  • Check Alignment
Maintenance Notes
Regularly inspect for rust and corrosion, especially in harsh environments.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Suspension Components
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust-Through Protection
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 Assistance

Production Details

Manufacturer
Dodge
Manufacturing Process
  • Forging
  • Casting
  • Heat Treatment
  • Assembly
Quality Control
inspection: 100% Component Testing
Standards: ISO 9001 Certified
Testing: Durability and Load Testing
Sustainability Practices
  • Recycled Materials
  • Energy-Efficient Manufacturing
  • Waste Reduction Programs
Production Metrics
Annual Output: 50,000 Units
Defect Rate: Less than 0.5%
Lead Time: 4 Weeks

Service Information for Suspension Service

Maintenance and service requirements specific to the suspension system

15,000
12
  • Inspect shock absorbers for leaks
  • Check bushings for wear and tear
  • Lubricate suspension joints
  • Inspect leaf springs for cracks
  • Check wheel alignment

Ensure all bolts are torqued to specification.

30,000
24
  • Replace worn bushings
  • Inspect and replace shock absorbers if necessary
  • Check suspension mounts for looseness
  • Inspect and tighten all suspension bolts
  • Test ride quality and adjust as needed

Use manufacturer-recommended parts for replacements.

60,000
48
  • Replace shock absorbers
  • Inspect and replace leaf springs if necessary
  • Check and replace suspension links
  • Perform full suspension alignment
  • Inspect and replace any corroded components

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1994-2002 Dodge RAM 3500?

The 1994-2002 Dodge RAM 3500 is compatible with a range of suspension components, including coil springs, leaf springs, shock absorbers, and control arms designed for heavy-duty applications. Ensure compatibility by checking part numbers and specifications, as variations exist between 2WD and 4WD models. Always verify load capacity and fitment with your vehicle's VIN or consult a professional for accurate recommendations.

Q2

What maintenance is required for the suspension system of a 1994-2002 Dodge RAM 3500?

Regular maintenance for the suspension system includes inspecting shocks, struts, and bushings for wear every 12,000 miles. Lubricate suspension components as recommended, and check for loose bolts or damaged parts. Replace worn-out components promptly to avoid further damage. Additionally, align the wheels after any suspension repairs to ensure proper handling and tire wear.

Q3

How do I replace the rear leaf springs on a 1994-2002 Dodge RAM 3500?

To replace rear leaf springs, safely lift and support the truck. Remove the wheels and disconnect the shocks and U-bolts securing the axle to the springs. Carefully lower the axle and remove the old leaf springs. Install the new springs, ensuring proper alignment, and reattach the U-bolts and shocks. Torque all bolts to manufacturer specifications and perform a wheel alignment.

Q4

What should I do if my Dodge RAM 3500 suspension feels unstable or noisy?

If your suspension feels unstable or noisy, inspect for worn shocks, broken springs, or loose components. Check for leaks in shock absorbers and examine bushings for cracks or wear. Tighten any loose bolts and replace damaged parts. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.

Q5

How can I optimize the suspension performance of my 1994-2002 Dodge RAM 3500?

To optimize suspension performance, upgrade to high-quality shocks and springs designed for heavy-duty use. Consider adding a sway bar for improved stability. Regularly inspect and maintain components, and ensure proper tire inflation and alignment. Adjust suspension settings based on load requirements to enhance ride quality and handling.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1994-2002 Dodge RAM 3500 Service Manual

Coming Soon

Comprehensive service manual covering suspension, engine, and electrical systems for the 1994-2002 Dodge RAM 3500.

Technical Service Bulletin: Suspension Noise Fix

Coming Soon

TSB addressing common suspension noise issues in 1994-2002 Dodge RAM 3500 models, including recommended repairs.

Dodge RAM 3500 Suspension Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket suspension parts for the 1994-2002 Dodge RAM 3500, including part numbers and compatibility details.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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