Dodge Ram 3500 1994-2002 Brakes Specifications
Explore the detailed brake specifications for the 1994-2002 Dodge RAM 3500, including rotor dimensions, pad types, and caliper details. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1994-2002 Dodge RAM-3500. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.
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Key Specifications
Front Rotor Diameter
13.2 inches
Rear Drum Diameter
13 inches
Brake Fluid Type
DOT 3/DOT 4
Master Cylinder Bore
1.125 inches
ABS Availability
Optional
Available Specifications
Front Brakes
This section covers the front braking system of the 1994-2002 Dodge RAM-3500, including brake type, rotor dimensions, and caliper specifications. It also provides details on maintenance intervals and common issues.
Front Brakes
This section covers the front braking system of the 1994-2002 Dodge RAM-3500, including brake type, rotor dimensions, and caliper specifications. It also provides details on maintenance intervals and common issues.
Brake Type
- Dual-piston caliper design
- Ventilated disc brakes
- Standard on all models
- Optional heavy-duty upgrade available
Rotor Specifications
- Diameter: 13.2 inches
- Thickness: 1.26 inches
- Material: Cast iron
- Vented design for heat dissipation
Caliper Details
- Aluminum construction
- Dual-piston design
- Integrated dust shields
- Compatible with OEM and aftermarket pads
Rear Brakes
This section provides information on the rear braking system, including drum and disc brake configurations, shoe and pad specifications, and performance characteristics.
Rear Brakes
This section provides information on the rear braking system, including drum and disc brake configurations, shoe and pad specifications, and performance characteristics.
Brake Type
- Standard drum brakes on base models
- Optional rear disc brakes
- Heavy-duty towing package includes rear discs
- Parking brake integrated into rear system
Drum Brake Specifications
- Diameter: 13 inches
- Width: 2.5 inches
- Cast iron construction
- Self-adjusting mechanism
Disc Brake Specifications
- Diameter: 13.6 inches
- Thickness: 1.1 inches
- Single-piston caliper
- Vented rotor design
Brake Fluid and Hydraulics
This section details the brake fluid requirements, hydraulic system components, and maintenance recommendations for optimal braking performance.
Brake Fluid and Hydraulics
This section details the brake fluid requirements, hydraulic system components, and maintenance recommendations for optimal braking performance.
Brake Fluid Type
- DOT 3 or DOT 4 recommended
- High-temperature resistance
- Compatible with all brake components
- Fluid change interval: Every 30,000 miles
Master Cylinder
- Dual-circuit design
- Bore size: 1.125 inches
- Reservoir capacity: 1.5 liters
- Integrated brake warning sensor
ABS System
- Optional on select models
- Four-wheel ABS configuration
- Hydraulic control unit included
- Diagnostic port for troubleshooting
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), Drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Heavy-duty truck
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 13.5 inches (343 mm)
- Front Rotor Thickness
- 1.26 inches (32 mm)
- Rear Drum Diameter
- 13 inches (330 mm)
- Rear Drum Width
- 3.5 inches (89 mm)
- Brake Pad Thickness
- 0.5 inches (12.7 mm)
- Brake Shoe Thickness
- 0.25 inches (6.35 mm)
- Master Cylinder Bore
- 1.125 inches (28.58 mm)
Materials
- Rotors
- Cast iron with heat-resistant coating
- Drums
- High-carbon steel
- Pads
- Semi-metallic friction material
- Shoes
- Organic friction material
- Calipers
- Aluminum alloy
Features
- Performance
-
- Heavy-duty heat dissipation
- Anti-lock Braking System (ABS) optional
- High-friction brake pads
- Dual-piston front calipers
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- Sealed wheel bearings
- Dust shields for rotors
- Control
-
- Proportional valve for rear brakes
- Hydraulic brake booster
- Parking brake integrated with rear drums
- Maintenance
-
- Wear indicators on pads
- Easy-access caliper bolts
- Replaceable brake shoes
Safety Features
- Braking System
-
- Dual-circuit design for redundancy
- ABS for wheel lock prevention
- Emergency brake assist
- Monitoring
-
- Brake pad wear sensors
- Fluid level warning system
Comfort Features
- Noise Reduction
-
- Anti-squeal shims on pads
- Chamfered brake pad edges
- Pedal Feel
-
- Progressive brake pedal response
- Low pedal effort design
Accessories
- Upgrades
-
- Performance rotors
- Ceramic brake pads
- Stainless steel brake lines
- Tools
-
- Brake caliper compressor
- Brake bleeder kit
- Drum brake spring tool
- Maintenance Kits
-
- Brake pad replacement kit
- Brake shoe replacement kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines for leaks
- Flush brake fluid
- Lubricate caliper slides
- Maintenance Notes
- Replace brake fluid every 30,000 miles or 2 years
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping
- Calipers
- Miles: 60,000Years: 5Coverage: Replacement for leaks
- Master Cylinder
- Miles: 60,000Years: 5Coverage: Replacement for failure
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for calipers
- Heat treatment for durability
- Quality Control
- Rotor inspection: Ultrasonic testing for cracksCaliper Testing: Pressure testing for leaksFinal Assembly Check: Brake system pressure test
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines for leaks
- Check brake fluid level
- Lubricate caliper slides
Ensure proper torque on caliper bolts
- Flush brake fluid
- Inspect ABS sensors
- Check parking brake adjustment
- Inspect brake booster operation
Use DOT 3 or DOT 4 brake fluid
- Replace brake pads and shoes
- Resurface or replace rotors and drums
- Inspect and replace calipers if needed
- Test ABS system functionality
Replace all brake components in pairs
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1994-2002 Dodge RAM 3500 compatible with other models?
Are brake pads and rotors for the 1994-2002 Dodge RAM 3500 compatible with other models?
Brake pads and rotors for the 1994-2002 Dodge RAM 3500 are specifically designed for this model and may not be compatible with other vehicles. The RAM 3500 uses heavy-duty components due to its towing and payload capacity. Always verify part numbers and specifications with your vehicle's VIN or consult a professional to ensure compatibility.
Q2 What is the recommended maintenance schedule for the brakes on a 1994-2002 Dodge RAM 3500?
What is the recommended maintenance schedule for the brakes on a 1994-2002 Dodge RAM 3500?
For the 1994-2002 Dodge RAM 3500, inspect brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads when worn to 3mm or less. Brake fluid should be flushed every 30,000 miles or 2 years. Regularly check for uneven wear, noise, or vibration, which may indicate the need for immediate service.
Q3 How do I replace the brake pads on a 1994-2002 Dodge RAM 3500?
How do I replace the brake pads on a 1994-2002 Dodge RAM 3500?
To replace brake pads on a 1994-2002 Dodge RAM 3500, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove old pads, clean the caliper bracket, and install new pads. Reinstall the caliper and tighten bolts to manufacturer specifications. Test brakes before driving to ensure proper installation.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes on a 1994-2002 Dodge RAM 3500 may indicate worn pads, warped rotors, or debris in the braking system. Inspect pads and rotors for wear or damage. Clean the braking components and replace worn parts. If the issue persists, check for caliper or suspension problems and consult a professional.
Q5 How can I optimize the braking performance of my 1994-2002 Dodge RAM 3500?
How can I optimize the braking performance of my 1994-2002 Dodge RAM 3500?
To optimize braking performance, use high-quality brake pads and rotors designed for heavy-duty use. Ensure proper bedding of new pads by following manufacturer instructions. Regularly inspect and maintain the braking system, including fluid levels and caliper function. Avoid overheating brakes by downshifting when towing or descending steep grades.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1994-2002 Dodge RAM 3500 Service Manual
Coming SoonComprehensive service manual covering brake system maintenance, repair, and troubleshooting for the 1994-2002 Dodge RAM 3500.
Brake System Technical Bulletin for 1994-2002 Dodge RAM 3500
Coming SoonTechnical service bulletin addressing common brake system issues and updates for the 1994-2002 Dodge RAM 3500.
1994-2002 Dodge RAM 3500 Brake Parts Catalog
Coming SoonDetailed catalog of brake system parts and accessories for the 1994-2002 Dodge RAM 3500, including part numbers and compatibility information.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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