Dodge Ram 2500 2010-2018 Exhaust Specifications
Explore the detailed exhaust system specifications for the 2010-2018 Dodge RAM-2500, including pipe diameters, muffler types, catalytic converters, and emission compliance. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2010-2018 Dodge RAM-2500. It includes information on exhaust system components, materials, dimensions, and performance characteristics. Use this guide to understand the technical aspects of the exhaust system, locate specific details, and compare configurations across model years. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search function to find specific terms or components within the document. Enter keywords like 'catalytic converter' or 'tailpipe diameter' to quickly locate relevant information.
Navigate through the document using the section titles and subsections. Each section is organized by major exhaust system components, with detailed points listed under each subsection.
Key Specifications
Exhaust Manifold Material
Cast Iron
Catalytic Converter Type
Ceramic Substrate
Muffler Material
Aluminized Steel
Tailpipe Diameter
3.5 inches
Maximum Flow Rate
450 CFM
Available Specifications
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their materials, construction, and role in the overall system.
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their materials, construction, and role in the overall system.
Exhaust Manifold
- Cast iron construction for durability
- Designed to withstand high temperatures
- Directs exhaust gases from the engine to the catalytic converter
- Available in single or dual configurations depending on engine type
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases
- Contains a ceramic or metallic substrate coated with catalysts
- Complies with EPA emissions standards
- Located between the exhaust manifold and muffler
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from aluminized steel for corrosion resistance
- Available in single or dual configurations
- Positioned near the rear of the vehicle
Exhaust System Dimensions
This section provides detailed measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. Use this information for repairs, upgrades, or replacements.
Exhaust System Dimensions
This section provides detailed measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. Use this information for repairs, upgrades, or replacements.
Pipe Diameters
- Exhaust manifold outlet: 2.5 inches
- Catalytic converter inlet/outlet: 3 inches
- Muffler inlet/outlet: 3 inches
- Tailpipe diameter: 3.5 inches
System Length
- Total exhaust system length: Approximately 12 feet
- Distance between exhaust manifold and catalytic converter: 3 feet
- Distance between catalytic converter and muffler: 5 feet
- Tailpipe length: 4 feet
Performance Characteristics
This section highlights the performance aspects of the exhaust system, including backpressure, flow rates, and noise levels. Understand how the system impacts engine performance and emissions.
Performance Characteristics
This section highlights the performance aspects of the exhaust system, including backpressure, flow rates, and noise levels. Understand how the system impacts engine performance and emissions.
Backpressure
- Optimal backpressure for engine efficiency: 1.5-2 psi
- Designed to minimize flow restrictions
- Balanced for both performance and emissions control
Flow Rates
- Maximum exhaust flow rate: 450 CFM (cubic feet per minute)
- Flow rate at idle: 50 CFM
- Flow rate at full throttle: 400 CFM
Noise Levels
- Idle noise level: 45 dB
- Cruising noise level: 65 dB
- Full throttle noise level: 85 dB
- Muffler reduces noise by 20-30 dB
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Component Specifications
Overview
- Type
- Dual Exhaust System
- Configuration
- Rear Exit
- Platform
- Heavy-Duty Truck
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Pipe Diameter
- 3.5 inches (88.9 mm)
- Tailpipe Length
- 60 inches (1524 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Diameter
- 6 inches (152.4 mm)
- Catalytic Converter Length
- 18 inches (457.2 mm)
- Catalytic Converter Diameter
- 5 inches (127 mm)
- Overall System Length
- 120 inches (3048 mm)
Materials
- Exhaust Pipes
- 409 Stainless Steel
- Muffler
- Aluminized Steel
- Catalytic Converter
- Ceramic Substrate with Stainless Steel Housing
- Tailpipe
- 304 Stainless Steel
- Hangers
- Rubber with Steel Reinforcement
Features
- Performance
-
- Enhanced exhaust flow
- Reduced backpressure
- Improved horsepower and torque
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Sound Control
-
- Chambered muffler design
- Sound-dampening materials
- Tuned exhaust note
- Emissions
-
- EPA-compliant catalytic converter
- Oxygen sensor integration
- Low emissions output
- installation
-
- Direct bolt-on design
- Pre-bent pipes
- Included mounting hardware
Safety Features
- Heat Protection
-
- Heat shields on critical components
- Thermal insulation
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Emissions Control
-
- Catalytic converter
- Oxygen sensors
Comfort Features
- Noise Reduction
-
- Quiet cabin operation
- Minimal drone at highway speeds
- Vibration Control
-
- Rubber hangers
- Flexible joints
- Heat Management
-
- Underbody heat dissipation
- Cooled exhaust gases
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Exhaust tips
- Maintenance Tools
-
- Exhaust hanger tool
- Oxygen sensor socket
- Exhaust sealant
- Protection
-
- Exhaust wrap
- Heat shield
- Undercoating spray
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hangers and mounts
- Clean oxygen sensors
- Inspect catalytic converter
- Check for corrosion
- Maintenance Notes
- Regular inspection is crucial for maintaining performance and emissions compliance.
Warranty
- Standard Warranty
- Miles: 36,000Years: 3Coverage: Parts and labor
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic converter and sensors
- Corrosion Warranty
- Miles: 100,000Years: 5Coverage: Rust-through protection
- Warranty Terms
- Warranty void if aftermarket modifications are made.
Production Details
- Manufacturer
- MagnaFlow
- Manufacturing Process
-
- Laser cutting
- Robotic welding
- Pressure testing
- Quality Control
- inspection: 100% component inspectionTesting: Flow and pressure testingCertification: EPA and CARB compliant
- Sustainability Practices
-
- Recycled materials
- Low-emission manufacturing
- Energy-efficient processes
- Production Metrics
- Annual Output: 500,000 unitsLead Time: 2 weeksDefect Rate: 0.1%
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check and tighten all clamps and hangers
- Clean oxygen sensors
- Inspect catalytic converter for damage
- Check for corrosion and rust
Ensure all components are securely fastened and free from damage.
- Replace oxygen sensors if necessary
- Inspect and replace gaskets
- Check exhaust alignment
- Test emissions output
- Inspect heat shields
Use OEM parts for replacements to maintain warranty.
- Replace catalytic converter if needed
- Inspect and replace muffler
- Check entire system for structural integrity
- Perform full emissions test
- Replace all hangers and mounts
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the compatibility specifications for the exhaust system of a 2010-2018 Dodge RAM 2500?
What are the compatibility specifications for the exhaust system of a 2010-2018 Dodge RAM 2500?
The exhaust system for the 2010-2018 Dodge RAM 2500 is designed to fit models with 5.7L, 6.4L, and 6.7L Cummins diesel engines. It is compatible with both single and dual exhaust configurations. Ensure the system matches your vehicle's engine type, cab size (Regular, Quad, or Crew), and bed length. Always verify part numbers with the manufacturer or supplier to confirm compatibility.
Q2 What maintenance is required for the exhaust system of a Dodge RAM 2500?
What maintenance is required for the exhaust system of a Dodge RAM 2500?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Clean the system periodically to remove debris and corrosion. Check the hangers and clamps for wear and tighten or replace as needed. For diesel models, monitor the Diesel Particulate Filter (DPF) and ensure it is functioning properly. Follow the manufacturer's recommended service intervals for optimal performance.
Q3 How do I install or replace the exhaust system on a 2010-2018 Dodge RAM 2500?
How do I install or replace the exhaust system on a 2010-2018 Dodge RAM 2500?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by loosening clamps and hangers. Align the new exhaust system, ensuring proper fitment to the manifold and tailpipe. Secure with new clamps and hangers, tightening to the manufacturer's torque specifications. Check for leaks and ensure proper clearance from other components before lowering the vehicle.
Q4 What are common troubleshooting steps for exhaust system issues on a Dodge RAM 2500?
What are common troubleshooting steps for exhaust system issues on a Dodge RAM 2500?
Common issues include excessive noise, reduced performance, or visible smoke. Inspect for leaks at joints, cracks in the pipes, or loose clamps. Check the oxygen sensors and catalytic converter for proper operation. For diesel models, ensure the DPF is not clogged. Use a diagnostic tool to read error codes and address any engine-related issues affecting the exhaust system.
Q5 How can I optimize the performance of my Dodge RAM 2500's exhaust system?
How can I optimize the performance of my Dodge RAM 2500's exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the system is free of restrictions and leaks. For diesel models, regularly clean the DPF and consider a tuner to improve exhaust flow and engine efficiency. Properly maintain the system to prevent corrosion and ensure longevity. Always follow local emissions regulations when making modifications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2010-2018 Dodge RAM 2500 Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the Dodge RAM 2500, including exhaust system details.
Technical Service Bulletin: Exhaust System Updates
Coming SoonDetails updates and fixes for common exhaust system issues in 2010-2018 Dodge RAM 2500 models.
Dodge RAM 2500 Exhaust Parts Catalog
Coming SoonCatalog listing OEM and aftermarket exhaust components for 2010-2018 Dodge RAM 2500 models.
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