Dodge Ram 2500 2003-2009 Brakes Specifications
Explore the detailed brake specifications for the 2003-2009 Dodge RAM 2500, including rotor sizes, pad dimensions, caliper types, and maintenance tips. Ideal for owners and mechanics seeking accurate brake system information.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2003-2009 Dodge RAM-2500. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview of the braking system.
How to Use
Use the search bar to enter keywords related to the brake system, such as 'rotor size' or 'brake pad material'. This will filter the content and highlight relevant sections for quick access.
Scroll through the document to explore major sections like 'Front Brakes', 'Rear Brakes', and 'Brake Maintenance'. Each section contains subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
14.1 inches
Rear Drum Diameter
13.0 inches
Brake Fluid Type
DOT 3 or DOT 4
Pad Replacement Interval
30,000-50,000 miles
Rotor Replacement Interval
50,000-70,000 miles
Available Specifications
Front Brakes
This section covers the specifications and components of the front braking system for the 2003-2009 Dodge RAM-2500. It includes details about the brake rotors, calipers, and pads, as well as their dimensions and materials.
Front Brakes
This section covers the specifications and components of the front braking system for the 2003-2009 Dodge RAM-2500. It includes details about the brake rotors, calipers, and pads, as well as their dimensions and materials.
Brake Rotors
- Diameter: 14.1 inches
- Thickness: 1.26 inches
- Material: Cast iron with vented design
- Weight: Approximately 22 lbs per rotor
- Replacement interval: 50,000-70,000 miles
Brake Calipers
- Type: Dual-piston floating calipers
- Material: Aluminum alloy
- Bore size: 2.75 inches
- Compatibility: Standard with OEM brake pads
Brake Pads
- Material: Semi-metallic or ceramic options
- Thickness: 0.5 inches (new)
- Wear indicator: Integrated squealer tabs
- Replacement interval: 30,000-50,000 miles
Rear Brakes
This section provides information about the rear braking system, including drum or disc brake configurations, depending on the model year and trim. It also covers the specifications for brake shoes, drums, and rotors.
Rear Brakes
This section provides information about the rear braking system, including drum or disc brake configurations, depending on the model year and trim. It also covers the specifications for brake shoes, drums, and rotors.
Brake Drums (if equipped)
- Diameter: 13.0 inches
- Width: 2.5 inches
- Material: Cast iron
- Weight: Approximately 18 lbs per drum
Brake Rotors (if equipped)
- Diameter: 13.6 inches
- Thickness: 0.86 inches
- Material: Cast iron with vented design
- Replacement interval: 50,000-70,000 miles
Brake Shoes/Pads
- Material: Organic or semi-metallic
- Thickness: 0.25 inches (new)
- Wear indicator: Visual inspection required
- Replacement interval: 40,000-60,000 miles
Brake Maintenance
This section outlines the recommended maintenance practices for the braking system, including inspection intervals, fluid replacement, and common troubleshooting tips.
Brake Maintenance
This section outlines the recommended maintenance practices for the braking system, including inspection intervals, fluid replacement, and common troubleshooting tips.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters
- Replacement interval: Every 30,000 miles or 2 years
- Bleeding procedure: Required after pad replacement
Inspection Guidelines
- Check pad thickness every 10,000 miles
- Inspect rotors for warping or scoring
- Monitor brake fluid level monthly
- Test parking brake functionality regularly
Common Issues
- Squeaking or grinding noises
- Reduced braking performance
- Brake pedal vibration
- Fluid leaks near calipers or wheel cylinders
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- Heavy-Duty Truck
- Material
- Cast Iron Rotors
- Location
- Wheel Hub Assembly
Dimensions
- Rotor Diameter Front
- 13.7 inches (348 mm)
- Rotor Thickness Front
- 1.26 inches (32 mm)
- Rotor Diameter Rear
- 13.7 inches (348 mm)
- Rotor Thickness Rear
- 1.1 inches (28 mm)
- Brake Pad Thickness
- 0.5 inches (12.7 mm)
- Caliper Piston Diameter Front
- 2.56 inches (65 mm)
- Caliper Piston Diameter Rear
- 1.89 inches (48 mm)
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Brake Pads
- Ceramic Composite
- Calipers
- Aluminum Alloy
- Brake Lines
- Steel Braided with Rubber Coating
Features
- Performance
-
- High Heat Dissipation
- Anti-Lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Durability
-
- Corrosion-Resistant Rotors
- Reinforced Brake Lines
- Long-Lasting Ceramic Pads
- Safety
-
- ABS Integration
- Brake Pad Wear Sensors
- Emergency Brake Assist
- Maintenance
-
- Easy Pad Replacement
- Rotor Resurfacing Capability
- Self-Adjusting Calipers
- Comfort
-
- Low Noise Operation
- Smooth Braking Response
- Reduced Brake Dust
Safety Features
- Primary Safety
-
- Anti-Lock Braking System (ABS)
- Traction Control System (TCS)
- Secondary Safety
-
- Brake Pad Wear Indicators
- Emergency Brake Assist
- Additional Safety
- Electronic Stability Control (ESC)
Comfort Features
- Noise Reduction
-
- Vibration Dampening Rotors
- Quiet Ceramic Pads
- Pedal Feel
-
- Linear Brake Response
- Adjustable Pedal Height
- Maintenance Ease
-
- Tool-Free Pad Inspection
- Quick-Change Rotor Design
Accessories
- Upgrades
-
- Performance Rotors
- High-Temperature Brake Pads
- Stainless Steel Brake Lines
- Tools
-
- Brake Caliper Tool Kit
- Rotor Resurfacing Kit
- Brake Bleeder Kit
- Maintenance Kits
-
- Complete Brake Pad Kit
- Rotor and Pad Combo Kit
- Brake Fluid Flush Kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads
- Check Rotor Thickness
- Inspect Brake Lines
- Test ABS Functionality
- Flush Brake Fluid
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles to maintain optimal performance.
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear and tear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping or cracking
- Calipers
- Miles: 50,000Years: 5Coverage: Replacement for leaks or failure
- Labor
- Miles: 12,000Years: 1Coverage: Free labor for brake system repairs
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Casting for Rotors
- CNC Machining for Calipers
- Compression Molding for Pads
- Quality Control
- Rotor inspection: Ultrasonic TestingPad inspection: Thermal Stress TestingCaliper inspection: Pressure Testing
- Sustainability Practices
-
- Recycled Materials in Pads
- Eco-Friendly Coatings
- Energy-Efficient Manufacturing
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.1%Lead Time: 4 Weeks
Service Information for Brakes Service
Maintenance and service requirements specific to the brake system
- Inspect Brake Pads for Wear
- Check Rotor Thickness and Surface Condition
- Inspect Brake Lines for Leaks or Damage
- Test ABS and Traction Control Systems
- Flush and Replace Brake Fluid
Ensure proper bedding of new brake pads to prevent noise and vibration.
- Replace Brake Pads if Necessary
- Resurface or Replace Rotors
- Inspect Calipers for Proper Function
- Check Brake Fluid for Contamination
- Test Emergency Brake System
Use manufacturer-recommended brake fluid for optimal performance.
- Complete Brake System Overhaul
- Replace All Brake Lines
- Inspect and Replace ABS Sensors if Needed
- Replace Brake Fluid Reservoir if Necessary
- Perform Full System Performance Test
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2003-2009 Dodge RAM 2500 models?
Are these brakes compatible with all 2003-2009 Dodge RAM 2500 models?
Yes, these brakes are designed to be compatible with all 2003-2009 Dodge RAM 2500 models, including both 4x2 and 4x4 configurations. They meet OEM specifications and are suitable for both standard and heavy-duty use. Always verify your vehicle's specific configuration, such as axle type and brake system (e.g., ABS), to ensure proper fitment.
Q2 What is the recommended maintenance schedule for these brakes?
What is the recommended maintenance schedule for these brakes?
For optimal performance, inspect your brakes every 12,000 miles or annually. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Regularly check brake fluid levels and replace it every 2 years or 30,000 miles to maintain system integrity.
Q3 How do I replace the brake pads on a 2003-2009 Dodge RAM 2500?
How do I replace the brake pads on a 2003-2009 Dodge RAM 2500?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotor. Install new pads, ensuring they are seated correctly. Reattach the caliper and tighten bolts to the manufacturer's torque specifications. Repeat for all wheels and test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and check for proper alignment. If the issue persists, resurface or replace the rotors and ensure all hardware is properly torqued.
Q5 How can I optimize the performance of my brakes?
How can I optimize the performance of my brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Avoid excessive braking and maintain proper tire pressure. Regularly clean brake components to prevent debris buildup. Consider upgrading to performance brake fluid for improved heat resistance and braking efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2003-2009 Dodge RAM 2500 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2003-2009 Dodge RAM 2500 models.
Brake System Technical Service Bulletin
Coming SoonOfficial bulletin addressing common brake system issues and updates for 2003-2009 Dodge RAM 2500 models.
Dodge RAM 2500 Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, and calipers, for 2003-2009 Dodge RAM 2500 models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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