Dodge Ram 2500 2003-2009 5.9L Engine Specifications
Explore detailed 5.9L engine specifications for the 2003-2009 Dodge RAM 2500. Learn about horsepower, torque, fuel system, and more for maintenance, upgrades, and performance optimization.
Overview Specifications
This document provides detailed specifications and technical information about the 5.9L Cummins diesel engine used in the 2003-2009 Dodge RAM 2500. It is designed to assist owners, mechanics, and enthusiasts in understanding the engine's features, performance, and maintenance requirements. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the engine's capabilities and design.
How to Use
Use the search bar to enter keywords related to the 5.9L engine, such as 'torque,' 'horsepower,' or 'fuel system.' This will quickly direct you to relevant sections and subsections.
Scroll through the document or use the table of contents to access major sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Displacement
5.9L
Horsepower
325 HP
Torque
610 lb-ft
Fuel System
Common Rail
Compression Ratio
17.3:1
Available Specifications
Engine Performance
This section covers the performance metrics of the 5.9L Cummins engine, including horsepower, torque, and fuel efficiency. It also highlights the engine's reliability and towing capabilities, making it a popular choice for heavy-duty applications.
Engine Performance
This section covers the performance metrics of the 5.9L Cummins engine, including horsepower, torque, and fuel efficiency. It also highlights the engine's reliability and towing capabilities, making it a popular choice for heavy-duty applications.
Horsepower and Torque
- 325 horsepower at 2,900 RPM
- 610 lb-ft of torque at 1,600 RPM
- Optimized for heavy-duty towing and hauling
- Consistent power delivery across RPM range
Fuel Efficiency
- Average fuel economy of 14-18 MPG
- Common Rail fuel injection system for improved efficiency
- Low emissions for a diesel engine of its size
- Designed for long-distance driving with minimal fuel stops
Engine Design
This section delves into the design features of the 5.9L Cummins engine, including its construction, cooling system, and fuel delivery. These elements contribute to the engine's durability and performance in demanding conditions.
Engine Design
This section delves into the design features of the 5.9L Cummins engine, including its construction, cooling system, and fuel delivery. These elements contribute to the engine's durability and performance in demanding conditions.
Construction and Materials
- Cast-iron block for durability
- Forged steel crankshaft for strength
- High-strength aluminum alloy cylinder head
- Designed to withstand high compression ratios
Cooling System
- Dual thermostats for efficient temperature regulation
- Heavy-duty radiator for improved heat dissipation
- Coolant bypass system for consistent engine temperature
- Designed for extreme weather conditions
Maintenance and Reliability
This section provides insights into the maintenance requirements and reliability of the 5.9L Cummins engine. It includes recommended service intervals, common issues, and tips for extending the engine's lifespan.
Maintenance and Reliability
This section provides insights into the maintenance requirements and reliability of the 5.9L Cummins engine. It includes recommended service intervals, common issues, and tips for extending the engine's lifespan.
Service Intervals
- Oil change every 7,500 miles or 6 months
- Fuel filter replacement every 15,000 miles
- Air filter inspection every 30,000 miles
- Coolant flush every 60,000 miles
Common Issues
- Injector failure in high-mileage engines
- Turbocharger wear over time
- EGR valve clogging in some models
- Regular maintenance can prevent most issues
Search Specifications
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Engine Specifications
Overview
- Type
- Inline-6 Turbo Diesel
- Configuration
- Longitudinal
- Platform
- Cummins ISB
- Material
- Cast Iron Block and Head
- Location
- Front Engine, Rear-Wheel Drive
- Displacement
- 5.9 liters (359 cubic inches)
Dimensions
- Length
- 37.5 inches (952.5 mm)
- Width
- 28.3 inches (718.8 mm)
- Height
- 38.2 inches (970.3 mm)
- Weight
- 1,100 lbs (499 kg)
- Bore
- 4.02 inches (102.1 mm)
- Stroke
- 4.72 inches (119.9 mm)
- Oil Capacity
- 12 quarts (11.4 liters)
- Coolant Capacity
- 18 quarts (17 liters)
Materials
- Block
- Cast Iron
- Cylinder Head
- Cast Iron
- Pistons
- Aluminum Alloy
- Crankshaft
- Forged Steel
- Valves
- Stainless Steel
Features
- Fuel System
-
- High-Pressure Common Rail Injection
- Electronic Control Module (ECM)
- Turbocharger with Wastegate
- Cooling System
-
- Dual Thermostats
- High-Capacity Radiator
- Coolant Bypass System
- Emissions
-
- Exhaust Gas Recirculation (EGR)
- Diesel Particulate Filter (DPF)
- Oxidation Catalyst
- Performance
-
- 325 HP @ 2,900 RPM
- 610 lb-ft Torque @ 1,600 RPM
- Turbo Lag Reduction
- Durability
-
- Forged Steel Connecting Rods
- Hardened Valve Seats
- Heavy-Duty Timing Gear
Safety Features
- Engine Protection
-
- Low Oil Pressure Shutdown
- Overheat Protection
- Turbo Overspeed Protection
- Emissions Compliance
-
- EPA Tier 2 Compliance
- OBD-II Diagnostics
Comfort Features
- Noise Reduction
-
- Acoustic Engine Cover
- Isolated Engine Mounts
- Turbo Muffler
- Vibration Control
-
- Balanced Crankshaft
- Hydraulic Engine Mounts
Accessories
- Cooling
-
- Heavy-Duty Fan Clutch
- Auxiliary Transmission Cooler
- Power Steering Cooler
- Electrical
-
- High-Output Alternator
- Dual Batteries
- Glow Plug System
- Exhaust
-
- Stainless Steel Exhaust Manifold
- Turbo Downpipe
- Muffler with Resonator
Maintenance
- Service interval
- Every 7,500 miles or 6 months
- Service Items
-
- Oil and Filter Change
- Fuel Filter Replacement
- Air Filter Inspection
- Coolant Level Check
- Belt Tension Inspection
- Maintenance Notes
- Use only synthetic 15W-40 oil for optimal performance.
Warranty
- Basic
- Miles: 100,000Years: 5Coverage: Powertrain Components
- Emissions
- Miles: 50,000Years: 2Coverage: Catalytic Converter, DPF
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation Only
- Roadside Assistance
- Miles: UnlimitedYears: 3Coverage: Towing, Lockout Service
Production Details
- Manufacturer
- Cummins Inc.
- Manufacturing Process
-
- Precision Casting
- CNC Machining
- Dynamic Balancing
- Quality Control
- inspection: 100% Engine TestingTolerances: Micron-Level Precision
- Sustainability Practices
-
- Recycled Materials in Castings
- Low-Emission Manufacturing
- Energy-Efficient Facilities
- Production Metrics
- Annual Output: 250,000 UnitsDefect Rate: 0.01%
Service Information for 5.9l engine Service
Maintenance and service requirements specific to this component
- Oil and Filter Change
- Fuel Filter Replacement
- Air Filter Inspection
- Coolant Level Check
- Belt Tension Inspection
Use synthetic 15W-40 oil for optimal performance.
- Transmission Fluid Check
- Turbocharger Inspection
- EGR Valve Cleaning
- Glow Plug Testing
Inspect for turbocharger wear and carbon buildup.
- Timing Belt Replacement
- Water Pump Replacement
- Injector Calibration
- DPF Cleaning
Major service requires specialized tools and diagnostics.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5.9L engine compatible with other Dodge RAM models?
Is the 5.9L engine compatible with other Dodge RAM models?
The 5.9L Cummins diesel engine, used in the 2003-2009 Dodge RAM 2500, is specifically designed for heavy-duty applications. While it shares similarities with other Cummins engines, compatibility with other RAM models depends on the year and configuration. Always verify with a certified mechanic or Dodge dealership to ensure proper fitment and avoid potential issues.
Q2 What are the maintenance requirements for the 5.9L engine?
What are the maintenance requirements for the 5.9L engine?
The 5.9L engine requires regular maintenance to ensure longevity. Key tasks include oil changes every 7,500 miles, fuel filter replacements every 15,000 miles, and air filter inspections every 12,000 miles. Additionally, coolant flushes, belt inspections, and injector cleaning should be performed as per the manufacturer’s schedule. Adhering to these guidelines helps maintain optimal performance and prevents costly repairs.
Q3 How do I replace the 5.9L engine in a Dodge RAM 2500?
How do I replace the 5.9L engine in a Dodge RAM 2500?
Replacing the 5.9L engine involves several steps: disconnect the battery, drain fluids, remove the radiator, and detach the transmission. Unbolt the engine mounts and lift the engine using a hoist. Install the new engine by reversing the process, ensuring all connections are secure. Torque bolts to manufacturer specifications and refill fluids. Professional assistance is recommended for this complex procedure.
Q4 What should I do if my 5.9L engine is losing power?
What should I do if my 5.9L engine is losing power?
If your 5.9L engine is losing power, check for clogged fuel filters, dirty air filters, or faulty injectors. Inspect the turbocharger for leaks or damage and ensure the exhaust system is not restricted. Use a diagnostic tool to scan for error codes. If issues persist, consult a certified mechanic to diagnose and resolve the problem effectively.
Q5 How can I optimize the performance of my 5.9L engine?
How can I optimize the performance of my 5.9L engine?
To optimize performance, consider upgrading the air intake and exhaust systems for better airflow. Use high-quality synthetic oil and fuel additives to improve lubrication and combustion. Regularly clean the EGR valve and inspect the turbocharger. Tuning the ECU can also enhance power and efficiency, but ensure modifications comply with local emissions regulations.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2003-2009 Dodge RAM 2500 Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the 5.9L engine and related systems.
Technical Service Bulletin for 5.9L Engine Updates
Coming SoonOfficial bulletin detailing updates, recalls, and fixes for the 5.9L engine in Dodge RAM 2500 models.
Dodge RAM 2500 Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts, including engine components, for the 2003-2009 Dodge RAM 2500.
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General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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