Dodge Ram 2500 1994-2002 Suspension Specifications
Explore the complete suspension specifications for the 1994-2002 Dodge RAM 2500. This guide covers front and rear suspension details, including measurements, components, and performance metrics for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed suspension specifications for the 1994-2002 Dodge RAM-2500. It covers key components, measurements, and technical details to assist in maintenance, upgrades, or repairs. Use the search functionality to locate specific terms or navigate through sections for a comprehensive understanding of the suspension system.
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Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections for easy access to detailed technical points.
Key Specifications
Front Spring Rate
450 lbs/in
Rear Spring Rate
1,200 lbs/in
Shock Travel (Front)
8 inches
Shock Travel (Rear)
10 inches
Axle Ratio
3.55:1
Available Specifications
Front Suspension
The front suspension system of the 1994-2002 Dodge RAM-2500 is designed for durability and load-bearing capacity. This section covers key components such as coil springs, shock absorbers, and control arms, along with their specifications and functions.
Front Suspension
The front suspension system of the 1994-2002 Dodge RAM-2500 is designed for durability and load-bearing capacity. This section covers key components such as coil springs, shock absorbers, and control arms, along with their specifications and functions.
Coil Springs
- Material: High-strength steel
- Spring rate: 450 lbs/in
- Free length: 16 inches
- Compressed length under load: 12 inches
- Designed for heavy-duty applications
- Replacement interval: 100,000 miles
Shock Absorbers
- Type: Twin-tube gas-charged
- Travel length: 8 inches
- Damping force: Adjustable
- Mounting type: Eyelet and pin
- Compatible with lifted suspensions
- Warranty: 5 years or 60,000 miles
Control Arms
- Material: Forged steel
- Bushings: Polyurethane
- Length: 22 inches
- Weight capacity: 3,500 lbs
- Corrosion-resistant coating
- Replacement recommended after 150,000 miles
Rear Suspension
The rear suspension system is optimized for towing and hauling. This section details leaf springs, rear shocks, and axle configurations, providing insights into their design and performance.
Rear Suspension
The rear suspension system is optimized for towing and hauling. This section details leaf springs, rear shocks, and axle configurations, providing insights into their design and performance.
Leaf Springs
- Number of leaves: 5
- Spring rate: 1,200 lbs/in
- Arc height: 6 inches
- Material: Heat-treated steel
- Load capacity: 4,000 lbs
- Maintenance: Lubricate every 30,000 miles
Rear Shock Absorbers
- Type: Monotube
- Travel length: 10 inches
- Damping force: Fixed
- Mounting type: Eyelet and stud
- Compatible with overload springs
- Warranty: 3 years or 50,000 miles
Axle Configuration
- Type: Solid rear axle
- Axle ratio: 3.55:1
- Differential: Limited-slip
- Weight rating: 6,000 lbs
- Hub type: Semi-floating
- Maintenance: Inspect every 50,000 miles
Steering and Alignment
This section focuses on the steering system and alignment specifications, ensuring proper handling and tire wear. It includes details on tie rods, ball joints, and alignment angles.
Steering and Alignment
This section focuses on the steering system and alignment specifications, ensuring proper handling and tire wear. It includes details on tie rods, ball joints, and alignment angles.
Tie Rods
- Material: Steel with zinc coating
- Length: 18 inches
- Thread size: M16 x 1.5
- Load capacity: 2,000 lbs
- Replacement interval: 75,000 miles
- Compatible with aftermarket upgrades
Ball Joints
- Type: Greasable
- Load rating: 3,500 lbs
- Material: Forged steel
- Seal type: Rubber boot
- Replacement interval: 100,000 miles
- Warranty: 2 years or 30,000 miles
Alignment Angles
- Camber: +0.5 to -0.5 degrees
- Caster: +3.5 to +4.5 degrees
- Toe-in: 0.1 to 0.2 inches
- Steering axis inclination: 7 degrees
- Recommended alignment interval: 15,000 miles
- Adjustable with aftermarket kits
Search Specifications
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Component Specifications
Overview
- Type
- Front and rear solid axle
- Configuration
- Front coil spring, rear leaf spring
- Platform
- Heavy-duty truck
- Material
- High-strength steel
- Location
- Front and rear undercarriage
Dimensions
- Front Spring Length
- 24 inches (61 cm)
- Rear Leaf Spring Length
- 52 inches (132 cm)
- Shock ABSorber Length
- 22 inches (56 cm)
- Track Width
- 67.9 inches (172.5 cm)
- Ground Clearance
- 8.1 inches (20.6 cm)
- Axle Diameter
- 3.5 inches (8.9 cm)
- Spring Rate Front
- 450 lbs/in (79 N/mm)
- Spring Rate Rear
- 1200 lbs/in (210 N/mm)
Materials
- Springs
- High-carbon steel
- Shock ABSorbers
- Chromium-plated steel
- Bushings
- Polyurethane
- Control Arms
- Forged steel
- Axle Housing
- Cast iron
Features
- Durability
-
- Heavy-duty construction
- Corrosion-resistant coatings
- Reinforced mounting points
- Performance
-
- Enhanced load capacity
- Improved off-road capability
- Stable towing performance
- Adjustability
-
- Height-adjustable shocks
- Torsion bar adjustment
- Leaf spring overload assist
- Technology
-
- Hydraulic shock absorbers
- Stabilizer bar
- Progressive-rate springs
- Compatibility
-
- Fits 4x4 and 4x2 models
- Compatible with aftermarket upgrades
- Supports heavy-duty tires
Safety Features
- Structural integrity
-
- Reinforced axle housings
- High-strength steel components
- Stability
-
- Anti-roll bars
- Heavy-duty sway bars
- Load Management
-
- Overload protection
- Weight distribution system
Comfort Features
- Ride Quality
-
- Progressive-rate springs
- Hydraulic dampers
- Noise Reduction
-
- Rubber isolators
- Polyurethane bushings
- Vibration Control
-
- Tuned shock absorbers
- Balanced axle assemblies
- Adjustability
-
- Customizable ride height
- Adjustable torsion bars
Accessories
- Upgrades
-
- Lift kits
- Heavy-duty shocks
- Air suspension systems
- Protection
-
- Skid plates
- Axle guards
- Shock covers
- Maintenance
-
- Grease fittings
- Replacement bushings
- Alignment tools
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect shock absorbers
- Check spring condition
- Lubricate bushings
- Tighten mounting bolts
- Inspect axle alignment
- Maintenance Notes
- Regularly check for signs of wear, especially in off-road conditions.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Manufacturing defects
- Powertrain
- Miles: 60,000Years: 5Coverage: Axle and suspension components
- Corrosion
- Miles: 100,000Years: 7Coverage: Rust perforation
- Extended
- Miles: 120,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Forging
- Heat treatment
- Precision machining
- Quality Control
- Testing: Load testing, Durability testing, Vibration analysisStandards: ISO 9001, SAE compliance
- Sustainability
-
- Recycled steel usage
- Eco-friendly coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect shock absorbers for leaks
- Check spring condition for cracks
- Lubricate all bushings
- Tighten suspension mounting bolts
- Inspect axle alignment
Ensure proper torque specifications are followed.
- Replace shock absorbers if necessary
- Inspect and replace worn bushings
- Check torsion bar adjustment
- Test stabilizer bar functionality
- Inspect for corrosion
Use manufacturer-recommended parts for replacements.
- Overhaul suspension system
- Replace all bushings and isolators
- Inspect and replace leaf springs if needed
- Perform full axle alignment
- Test ride height and adjust as necessary
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with a 1994-2002 Dodge RAM 2500?
What suspension components are compatible with a 1994-2002 Dodge RAM 2500?
The 1994-2002 Dodge RAM 2500 is compatible with various aftermarket and OEM suspension components, including coil springs, leaf springs, shock absorbers, and control arms. Ensure compatibility by checking part numbers and specifications, as variations exist between 2WD and 4WD models. Upgraded components like heavy-duty shocks or lift kits are also available for improved performance.
Q2 What maintenance is required for the suspension system of a 1994-2002 Dodge RAM 2500?
What maintenance is required for the suspension system of a 1994-2002 Dodge RAM 2500?
Regular maintenance includes inspecting shocks, struts, and bushings for wear every 15,000-20,000 miles. Lubricate suspension components like ball joints and tie rods annually. Check for loose bolts and alignment issues. Replace worn parts promptly to avoid further damage. A professional inspection is recommended every 50,000 miles for a comprehensive assessment.
Q3 How do I replace the front suspension shocks on a 1994-2002 Dodge RAM 2500?
How do I replace the front suspension shocks on a 1994-2002 Dodge RAM 2500?
To replace front shocks, lift the vehicle and secure it on jack stands. Remove the wheels and locate the shock absorber. Unbolt the upper and lower mounting points using a wrench. Compress the shock and remove it. Install the new shock, ensuring proper alignment, and tighten the bolts to the manufacturer's torque specifications. Reinstall the wheels and lower the vehicle.
Q4 What should I do if my Dodge RAM 2500 suspension feels unstable or noisy?
What should I do if my Dodge RAM 2500 suspension feels unstable or noisy?
Inspect for worn shocks, loose bolts, or damaged bushings. Check for uneven tire wear, which may indicate alignment issues. Test drive the vehicle to identify specific symptoms like clunking or swaying. Replace worn components and ensure all bolts are torqued to specifications. If issues persist, consult a professional mechanic for a detailed diagnosis.
Q5 How can I optimize the suspension performance of my 1994-2002 Dodge RAM 2500?
How can I optimize the suspension performance of my 1994-2002 Dodge RAM 2500?
Upgrade to high-performance shocks and heavy-duty springs for better load handling. Ensure proper alignment and tire pressure for optimal ride quality. Regularly inspect and lubricate suspension components to reduce wear. Consider installing a lift kit for off-road capabilities, but ensure it is compatible with your vehicle's specifications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1994-2002 Dodge RAM 2500 Service Manual
Coming SoonComprehensive guide covering suspension system maintenance, repair, and troubleshooting for the 1994-2002 Dodge RAM 2500.
Technical Service Bulletin: Suspension Updates
Coming SoonOfficial bulletin detailing suspension-related updates and fixes for the 1994-2002 Dodge RAM 2500.
Dodge RAM 2500 Suspension Parts Catalog
Coming SoonCatalog listing OEM and aftermarket suspension parts for the 1994-2002 Dodge RAM 2500, including part numbers and compatibility details.
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