Dodge Ram 2500 1994-2002 Brakes Specifications
Explore the detailed brake specifications for the 1994-2002 Dodge RAM 2500, including brake pad dimensions, rotor sizes, caliper types, and maintenance tips. Ideal for repairs, upgrades, and ensuring optimal brake performance.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1994-2002 Dodge RAM-2500. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview of the braking system.
How to Use
Use the search bar to enter keywords related to the brake system, such as 'rotor size' or 'brake pad material'. This will filter the content to show relevant sections and details.
Scroll through the sections to explore different aspects of the braking system. Each section is organized into subsections with detailed points for easy reference.
Key Specifications
Front Rotor Diameter
13.0 inches
Rear Drum Diameter
13.0 inches
Brake Fluid Type
DOT 3 or DOT 4
Master Cylinder Type
Dual-circuit
ABS Availability
Optional
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Rotor Specifications
- Diameter: 13.0 inches
- Thickness: 1.25 inches
- Material: Cast iron
- Ventilation: Vented design for heat dissipation
- Optional point 5: Replace every 50,000-70,000 miles
- Optional point 6: Check for warping during routine maintenance
Caliper Details
- Type: Dual-piston caliper
- Material: Aluminum alloy
- Mounting: Fixed design
- Brake pad compatibility: Semi-metallic or ceramic
- Optional point 5: Inspect for leaks every 30,000 miles
- Optional point 6: Lubricate slide pins annually
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, shoe or pad specifications, and maintenance guidelines.
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, shoe or pad specifications, and maintenance guidelines.
Drum Brake Specifications
- Diameter: 13.0 inches
- Width: 2.5 inches
- Material: Cast iron
- Shoe material: Organic or semi-metallic
- Optional point 5: Adjust every 15,000 miles
- Optional point 6: Inspect for wear and contamination
Disc Brake Specifications
- Diameter: 13.0 inches
- Thickness: 0.8 inches
- Material: Cast iron
- Pad material: Semi-metallic or ceramic
- Optional point 5: Replace pads every 40,000-60,000 miles
- Optional point 6: Check rotor thickness during pad replacement
Brake Fluid and Hydraulics
This section details the brake fluid type, hydraulic system components, and maintenance requirements to ensure optimal braking performance.
Brake Fluid and Hydraulics
This section details the brake fluid type, hydraulic system components, and maintenance requirements to ensure optimal braking performance.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters
- Boiling point: 401°F (DOT 3), 446°F (DOT 4)
- Replace every 2 years or 30,000 miles
- Optional point 5: Check for contamination regularly
- Optional point 6: Use only recommended fluid types
Hydraulic System Components
- Master cylinder: Dual-circuit design
- Brake lines: Steel or reinforced rubber
- ABS system: Optional on some models
- Bleeding frequency: Every 2 years or after brake work
- Optional point 5: Inspect for leaks and corrosion
- Optional point 6: Replace damaged lines immediately
Search Specifications
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Brakes Specifications
Overview
- Type
- Hydraulic Disc/Drum
- Configuration
- Front Disc, Rear Drum
- Platform
- Heavy-Duty Truck
- Material
- Cast Iron/Ceramic
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 13.0 inches (330.2 mm)
- Rear Drum Diameter
- 13.0 inches (330.2 mm)
- Front Rotor Thickness
- 1.26 inches (32 mm)
- Rear Drum Width
- 3.5 inches (88.9 mm)
- Brake Pad Length
- 6.3 inches (160 mm)
- Brake Pad Width
- 2.5 inches (63.5 mm)
- Brake Shoe Length
- 8.0 inches (203.2 mm)
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Brake Pads
- Ceramic Composite
- Brake Shoes
- Semi-Metallic
- Brake Lines
- Steel Braided with Rubber Coating
Features
- Performance
-
- High Heat Dissipation Rotors
- Anti-Lock Braking System (ABS)
- Heavy-Duty Brake Calipers
- Durability
-
- Corrosion-Resistant Rotors
- Reinforced Brake Lines
- Long-Lasting Ceramic Pads
- Safety
-
- ABS Integration
- Emergency Brake Assist
- Brake Fluid Level Sensor
- Maintenance
-
- Wear Indicators on Pads
- Easy Access Caliper Bolts
- Self-Adjusting Rear Drum Brakes
- Comfort
-
- Low Noise Ceramic Pads
- Smooth Brake Engagement
- Reduced Brake Dust
Safety Features
- Primary Safety
-
- ABS with Traction Control
- Dual-Circuit Hydraulic System
- Emergency Features
-
- Emergency Brake Assist
- Parking Brake with Automatic Adjustment
- Monitoring
-
- Brake Pad Wear Sensors
- Brake Fluid Level Warning
Comfort Features
- Noise Reduction
-
- Ceramic Brake Pads
- Vibration Dampening Rotors
- Pedal Feel
-
- Linear Brake Response
- Adjustable Pedal Height
- Maintenance Ease
-
- Quick-Change Brake Pads
- Self-Adjusting Rear Drums
Accessories
- Upgrades
-
- Performance Rotors
- Heavy-Duty Brake Lines
- Ceramic Brake Pads
- Tools
-
- Brake Caliper Tool Kit
- Drum Brake Spring Tool
- Brake Bleeder Kit
- Replacement Parts
-
- Brake Pads
- Brake Shoes
- Brake Rotors
- Brake Drums
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Inspect Brake Lines for Leaks
- Adjust Rear Drum Brakes
- Test ABS Functionality
- Maintenance Notes
- Replace brake fluid every 30,000 miles or 2 years.
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear and tear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping or cracking
- Brake Lines
- Miles: 60,000Years: 5Coverage: Replacement for leaks or corrosion
- Labor
- Miles: 12,000Years: 1Coverage: Free adjustment and inspection
Production Details
- Manufacturer
- Dodge/Chrysler Group
- Manufacturing Process
-
- Casting for Rotors and Drums
- CNC Machining for Precision
- Heat Treatment for Durability
- Quality Control
- Testing: Heat Cycle Testing, Vibration Testing, ABS Integration TestingCertifications: ISO 9001, FMVSS 135 Compliance
- Sustainability
-
- Recycled Materials in Brake Pads
- Eco-Friendly Manufacturing Processes
- Reduced Waste in Production
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors for wear
- Check brake fluid level and condition
- Inspect brake lines for leaks or damage
- Adjust rear drum brakes if necessary
- Test ABS functionality
Ensure proper torque on caliper bolts during inspection.
- Replace brake pads if worn
- Resurface or replace rotors if necessary
- Flush and replace brake fluid
- Inspect parking brake mechanism
- Check brake hardware for wear
Use DOT 3 or DOT 4 brake fluid as specified.
- Replace rear brake shoes
- Inspect and replace brake drums if necessary
- Replace brake lines if corroded or damaged
- Perform full ABS system diagnostic
- Check master cylinder for leaks
Major service may require specialized tools for ABS testing.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for a 1994-2002 Dodge RAM 2500 compatible with other models?
Are brake pads and rotors for a 1994-2002 Dodge RAM 2500 compatible with other models?
Brake pads and rotors for the 1994-2002 Dodge RAM 2500 are specifically designed for this model and may not be compatible with other vehicles. Always verify part numbers and specifications before purchasing. The RAM 2500 uses heavy-duty components due to its towing and hauling capabilities, so using non-compatible parts could compromise safety and performance.
Q2 What is the recommended maintenance schedule for the brakes on a 1994-2002 Dodge RAM 2500?
What is the recommended maintenance schedule for the brakes on a 1994-2002 Dodge RAM 2500?
Inspect brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads when thickness is below 3mm. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed every 30,000 miles or as recommended by the manufacturer. Regular maintenance ensures optimal braking performance and safety.
Q3 How do I replace the brake pads on a 1994-2002 Dodge RAM 2500?
How do I replace the brake pads on a 1994-2002 Dodge RAM 2500?
1. Lift the vehicle and remove the wheels. 2. Remove the caliper bolts and hang the caliper to avoid damaging the brake line. 3. Remove old brake pads and inspect the rotor. 4. Compress the caliper piston using a C-clamp. 5. Install new pads and reassemble the caliper. 6. Reinstall the wheels and lower the vehicle. Test brakes before driving.
Q4 What should I do if my brakes are squeaking or grinding on my 1994-2002 Dodge RAM 2500?
What should I do if my brakes are squeaking or grinding on my 1994-2002 Dodge RAM 2500?
Squeaking or grinding noises often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace if necessary. Check rotors for scoring or warping and resurface or replace them. Ensure proper lubrication of caliper slides and hardware. If the issue persists, inspect the brake system for other potential problems like stuck calipers.
Q5 How can I optimize the braking performance of my 1994-2002 Dodge RAM 2500?
How can I optimize the braking performance of my 1994-2002 Dodge RAM 2500?
Use high-quality, heavy-duty brake pads and rotors designed for towing and hauling. Regularly inspect and maintain the brake system, including fluid levels and caliper function. Upgrade to slotted or drilled rotors for better heat dissipation. Ensure proper tire pressure and alignment, as these factors also affect braking performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1994-2002 Dodge RAM 2500 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1994-2002 Dodge RAM 2500.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in the 1994-2002 Dodge RAM 2500.
Dodge RAM 2500 Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for the 1994-2002 Dodge RAM 2500.
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Technical Information
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