Dodge Ram 1500 2002-2008 Brakes Specifications
Explore detailed brake specifications for the 2002-2008 Dodge RAM 1500, including pad sizes, rotor dimensions, and caliper types. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2002-2008 Dodge RAM-1500. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific terms or navigate through sections to find comprehensive details about the braking system.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. Results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
13.2 inches
Rear Drum Diameter
13.0 inches
Brake Fluid Type
DOT 3 or DOT 4
Master Cylinder Bore Size
1.0 inch
Brake Fluid Capacity
1.5 liters
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Rotor Specifications
- Diameter: 13.2 inches
- Thickness: 1.26 inches
- Material: Cast iron
- Ventilation: Vented design for heat dissipation
- Optional point 5: Replace every 50,000-70,000 miles
- Optional point 6: Check for warping during routine maintenance
Caliper Details
- Type: Dual-piston floating caliper
- Material: Aluminum alloy
- Brake pad attachment: Clip-on design
- Optional point 4: Inspect for leaks during brake service
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, rotor or drum size, and maintenance recommendations.
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, rotor or drum size, and maintenance recommendations.
Drum Brake Specifications
- Diameter: 13.0 inches
- Width: 2.5 inches
- Material: Cast iron
- Optional point 4: Adjust shoes every 15,000 miles
Disc Brake Specifications
- Diameter: 13.6 inches
- Thickness: 0.8 inches
- Material: Cast iron
- Optional point 4: Replace rotors every 70,000 miles
Brake Fluid and Hydraulics
This section explains the brake fluid type, hydraulic system components, and maintenance requirements to ensure optimal braking performance.
Brake Fluid and Hydraulics
This section explains the brake fluid type, hydraulic system components, and maintenance requirements to ensure optimal braking performance.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters
- Optional point 3: Replace every 2 years or 30,000 miles
- Optional point 4: Check for contamination during service
Hydraulic System Components
- Master cylinder bore size: 1.0 inch
- Brake lines: Steel braided
- Optional point 3: Inspect for leaks regularly
- Optional point 4: Bleed system during fluid replacement
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Brakes Specifications
Overview
- Type
- Hydraulic disc/drum
- Configuration
- Front disc, rear drum (base models), Four-wheel disc (optional)
- Platform
- Dodge RAM-1500 (2002-2008)
- Material
- Cast iron rotors, semi-metallic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 13.2 inches (335 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Drum Diameter
- 13.0 inches (330 mm)
- Rear Drum Width
- 2.5 inches (64 mm)
- Brake Pad Thickness
- 0.5 inches (12.7 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
- Master Cylinder Bore
- 1.0 inches (25.4 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Semi-metallic friction material
- Brake Drums
- Cast iron with heat dissipation fins
- Brake Lines
- Steel braided with rubber coating
- Calipers
- Aluminum alloy
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Hydraulic brake assist
- Rotor Features
-
- Vented design for heat dissipation
- Slotted for improved wet weather performance
- Drilled for reduced weight
- Pad Features
-
- Low dust formulation
- High-temperature resistance
- Noise reduction shims
- Caliper Features
-
- Dual-piston design
- Corrosion-resistant coating
- Integrated wear sensors
- Drum Features
-
- Self-adjusting mechanism
- Heat dissipation fins
- Rust-resistant coating
Safety Features
- Anti Lock Brakes
-
- Prevents wheel lockup
- Improves steering control during hard braking
- Brake Assist
-
- Increases braking force during emergency stops
- Reduces stopping distance
- Wear Sensors
-
- Alerts driver when pads are worn
- Integrated into front and rear brakes
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Vibration dampening pads
- Pedal Feel
-
- Linear braking response
- Adjustable pedal height
- Maintenance Ease
-
- Tool-free pad replacement
- Self-adjusting rear drums
Accessories
- Upgrade Options
-
- Performance rotors
- Ceramic brake pads
- Stainless steel brake lines
- Maintenance Tools
-
- Brake pad spreader
- Caliper compression tool
- Drum brake adjustment tool
- Diagnostic Tools
-
- ABS scanner
- Brake fluid tester
- Wear sensor reset tool
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Adjust rear drum brakes
- Maintenance Notes
- Use DOT 3 or DOT 4 brake fluid. Replace brake fluid every 30,000 miles.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads, rotors, and drums
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake calipers and drums
- Wear Item Warranty
- Miles: 12,000Years: 1Coverage: Brake pads and shoes
Production Details
- Manufacturer
- Akebono, Brembo, and Mopar
- Manufacturing Process
-
- Casting for rotors and drums
- Extrusion for brake lines
- Molding for brake pads
- Quality Control
- Testing: Heat cycle testing, Wear resistance testing, Corrosion resistance testingCertifications: ISO 9001, SAE J2522, FMVSS 135
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Adjust rear drum brakes
Use DOT 3 or DOT 4 brake fluid. Replace brake fluid every 30,000 miles.
- Replace brake fluid
- Inspect calipers for wear
- Check parking brake adjustment
- Test brake pedal response
- Inspect brake hardware
Ensure proper bleeding of brake system after fluid replacement.
- Replace brake pads and rotors
- Inspect and replace brake drums if necessary
- Check master cylinder for leaks
- Test ABS sensors
- Inspect brake booster
Use OEM or equivalent parts for replacement to maintain performance.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2008 Dodge RAM 1500 models?
Are these brakes compatible with all 2002-2008 Dodge RAM 1500 models?
These brakes are specifically designed for 2002-2008 Dodge RAM 1500 models, including both 2WD and 4WD configurations. They are compatible with standard and heavy-duty versions. However, it is recommended to verify your vehicle's specific trim and brake system type (e.g., ABS or non-ABS) before purchasing to ensure proper fitment and performance.
Q2 What maintenance is required for these brakes?
What maintenance is required for these brakes?
Regular maintenance for Dodge RAM 1500 brakes includes inspecting brake pads and rotors every 12,000-15,000 miles. Replace pads if they are worn below 3mm. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual to maintain optimal braking performance.
Q3 How do I replace the brakes on my 2002-2008 Dodge RAM 1500?
How do I replace the brakes on my 2002-2008 Dodge RAM 1500?
To replace the brakes, first, lift the vehicle and remove the wheels. Use a wrench to remove the caliper bolts and detach the caliper. Remove the old brake pads and inspect the rotor. If replacing the rotor, remove the retaining screws. Install the new rotor and pads, then reattach the caliper. Tighten all bolts securely and test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to the back of the pads. If the issue persists, resurface or replace the rotors and ensure all components are properly installed and torqued.
Q5 How can I optimize the performance of my brakes?
How can I optimize the performance of my brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your RAM 1500. Ensure proper bedding-in of new brakes by following the manufacturer's instructions. Regularly clean brake components to prevent debris buildup. Upgrade to slotted or drilled rotors for improved heat dissipation and consider using performance brake fluid for better heat resistance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2008 Dodge RAM 1500 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2002-2008 Dodge RAM 1500 models.
Dodge RAM 1500 Brake System Technical Bulletin
Coming SoonTechnical service bulletin addressing common brake system issues and updates for 2002-2008 Dodge RAM 1500 models.
Dodge RAM 1500 Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, and calipers, for 2002-2008 Dodge RAM 1500 models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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