Dodge Ram 1500 1981-1993 Brakes Specifications
Dodge Ram 1500 1981-1993

Dodge Ram 1500 1981-1993 Brakes Specifications

Explore the detailed brake specifications for the 1981-1993 Dodge RAM-1500, including rotor sizes, drum dimensions, caliper types, and pad materials. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1981-1993 Dodge RAM-1500. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.

How to Use

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Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

11.75 inches (298 mm)

Rear Drum Diameter

11 inches (279 mm)

Master Cylinder Bore Size

1.00 inch (25.4 mm)

Brake Fluid Type

DOT 3 or DOT 4

Brake Pad Thickness (New)

0.50 inches (12.7 mm)

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including the type of brakes, rotor dimensions, and caliper information. It also provides maintenance tips and common issues to look out for.

Brake Type and Configuration
  • Front brakes are disc brakes with single-piston calipers.
  • Standard rotor diameter: 11.75 inches (298 mm).
  • Rotor thickness: 1.10 inches (28 mm).
  • Caliper mounting: Floating type.
  • Brake pad material: Semi-metallic or ceramic options.
Maintenance and Troubleshooting
  • Inspect brake pads every 12,000 miles or as needed.
  • Replace rotors if thickness falls below 1.00 inch (25.4 mm).
  • Check for uneven wear on brake pads and rotors.
  • Bleed brake lines every 30,000 miles to remove air bubbles.

Rear Brakes

This section provides information on the rear braking system, including drum brake specifications, shoe dimensions, and adjustment procedures. It also highlights common maintenance tasks and troubleshooting tips.

Brake Type and Configuration
  • Rear brakes are drum brakes with leading-trailing shoe design.
  • Drum diameter: 11 inches (279 mm).
  • Shoe width: 2.50 inches (63.5 mm).
  • Self-adjusting mechanism for consistent brake performance.
  • Brake shoe material: Organic or semi-metallic.
Maintenance and Troubleshooting
  • Inspect brake shoes every 15,000 miles.
  • Adjust brake shoes if pedal travel increases.
  • Check for fluid leaks in the wheel cylinders.
  • Replace drums if scoring or wear exceeds limits.

Hydraulic System

This section details the hydraulic components of the braking system, including the master cylinder, brake lines, and fluid specifications. It also covers bleeding procedures and common hydraulic system issues.

Master Cylinder and Brake Lines
  • Master cylinder bore size: 1.00 inch (25.4 mm).
  • Dual-circuit design for safety.
  • Brake lines: Steel with rubber hoses at the wheels.
  • Fluid type: DOT 3 or DOT 4 brake fluid.
Bleeding and Maintenance
  • Bleed brakes after replacing components or fluid.
  • Use a pressure bleeder for efficient air removal.
  • Check for leaks at connections and hoses.
  • Replace brake fluid every 2-3 years.

Brakes Specifications

Overview

Type
Hydraulic Disc/Drum
Configuration
Front Disc, Rear Drum
Platform
Dodge RAM-1500
Material
Cast Iron Rotors, Steel Drums
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
11.75 inches (298.45 mm)
Front Rotor Thickness
1.10 inches (27.94 mm)
Rear Drum Diameter
11.00 inches (279.40 mm)
Rear Drum Width
2.50 inches (63.50 mm)
Brake Pad Length
5.50 inches (139.70 mm)
Brake Pad Width
2.25 inches (57.15 mm)
Brake Shoe Length
9.00 inches (228.60 mm)
Brake Shoe Width
1.75 inches (44.45 mm)

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Drums
Steel with Heat-Treated Surface
Brake Pads
Semi-Metallic Friction Material
Brake Shoes
Organic Friction Material
Brake Lines
Steel Braided with Rubber Coating

Features

Braking System
  • Dual-Circuit Hydraulic System
  • Proportioning Valve
  • Self-Adjusting Rear Brakes
  • Parking Brake Integrated with Rear Drums
Performance
  • High Heat Dissipation Rotors
  • Fade-Resistant Brake Pads
  • Smooth Brake Engagement
  • Consistent Stopping Power
Durability
  • Corrosion-Resistant Rotors
  • Reinforced Brake Lines
  • Long-Lasting Brake Shoes
  • Heavy-Duty Drum Design
Safety
  • Anti-Lock Brake System (ABS) Optional
  • Brake Warning Light
  • Emergency Brake Assist
Maintenance
  • Easy Pad Replacement
  • Self-Adjusting Mechanism
  • Inspection Ports on Drums

Safety Features

Braking Control
  • Dual-Circuit Design for Redundancy
  • Proportioning Valve for Balanced Braking
Emergency Features
  • Parking Brake with Manual Override
  • Brake Fluid Level Sensor
Driver Assistance
  • ABS (Optional)
  • Brake Warning Light

Comfort Features

Noise Reduction
  • Anti-Squeal Shims on Pads
  • Chamfered Brake Shoes
Pedal Feel
  • Smooth Hydraulic Engagement
  • Adjustable Pedal Height
Vibration Control
  • Balanced Rotors
  • Dampened Brake Lines
Maintenance Ease
  • Quick-Change Pads
  • Self-Adjusting Drums

Accessories

Upgrades
  • Performance Rotors
  • Ceramic Brake Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool
  • Drum Brake Spring Tool
  • Brake Bleeder Kit
Replacement Parts
  • Brake Pads
  • Brake Shoes
  • Rotors
  • Drums

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Shoes
  • Check Rotor and Drum Thickness
  • Inspect Brake Lines for Leaks
  • Test Parking Brake Function
  • Flush Brake Fluid
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years to maintain optimal performance.

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material and Workmanship
Rotors
Miles: 36,000
Years: 3
Coverage: Material Defects
Drums
Miles: 36,000
Years: 3
Coverage: Material Defects
Brake Lines
Miles: 60,000
Years: 5
Coverage: Corrosion and Leaks

Production Details

Manufacturer
Dodge
Manufacturing Process
  • Casting for Rotors and Drums
  • Heat Treatment for Durability
  • Precision Machining for Smooth Surfaces
Quality Control
inspection: 100% Rotor and Drum Surface Check
Testing: Hydraulic Pressure Testing
Certification: Meets DOT Standards
Sustainability Practices
  • Recycled Materials in Brake Pads
  • Eco-Friendly Coating for Rotors
Production Metrics
Annual Output: 500,000 Units
Defect Rate: Less than 0.5%

Service Information for Brakes Service

Maintenance and service requirements specific to the braking system

12,000
12
  • Inspect Brake Pads and Shoes
  • Check Rotor and Drum Thickness
  • Inspect Brake Lines for Leaks
  • Test Parking Brake Function
  • Top Off Brake Fluid

Ensure proper brake fluid level and inspect for wear.

24,000
24
  • Replace Brake Pads if Necessary
  • Resurface or Replace Rotors
  • Inspect and Adjust Rear Drums
  • Flush Brake Fluid
  • Check ABS Functionality

Use manufacturer-recommended brake fluid for flushing.

60,000
60
  • Replace Brake Shoes
  • Replace Rotors and Drums if Worn
  • Inspect and Replace Brake Lines
  • Test Hydraulic System Pressure
  • Perform Full Brake System Overhaul

Critical to replace all worn components to ensure safety.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors compatible across all 1981-1993 Dodge RAM-1500 models?

Brake pads and rotors for the 1981-1993 Dodge RAM-1500 are generally compatible across all models, but variations exist based on engine type, drivetrain, and trim level. Front and rear brake systems may differ, so it's essential to verify part numbers and specifications. For example, 4x4 models often require larger rotors. Always cross-check with the vehicle's VIN or consult a parts catalog for precise compatibility.

Q2

What is the recommended maintenance schedule for brakes on a 1981-1993 Dodge RAM-1500?

Brake maintenance for the 1981-1993 Dodge RAM-1500 should include inspecting pads and rotors every 12,000 miles or annually. Replace brake pads when thickness is below 3mm and rotors if they are warped or worn beyond the minimum thickness. Brake fluid should be flushed every 30,000 miles or two years. Regularly check for leaks, and ensure calipers and hardware are functioning properly.

Q3

How do I replace the brake pads on a 1981-1993 Dodge RAM-1500?

To replace brake pads on a 1981-1993 Dodge RAM-1500, first lift the vehicle and remove the wheels. Unbolt the caliper and hang it safely without stretching the brake line. Remove old pads and inspect the rotor. If necessary, resurface or replace the rotor. Install new pads, reassemble the caliper, and torque bolts to manufacturer specifications. Pump the brake pedal to restore pressure before driving.

Q4

What should I do if my brakes are squeaking or grinding?

Squeaking or grinding brakes on a 1981-1993 Dodge RAM-1500 often indicates worn pads or rotors. Inspect the brake system for pad thickness and rotor condition. Clean any debris or rust buildup. If pads are worn, replace them immediately. Grinding noises may mean the rotor is damaged, requiring resurfacing or replacement. Ensure all hardware is properly lubricated and installed.

Q5

How can I optimize brake performance on my 1981-1993 Dodge RAM-1500?

To optimize brake performance, use high-quality pads and rotors designed for your specific model. Upgrade to slotted or drilled rotors for better heat dissipation. Ensure proper bedding of new pads by following the manufacturer's instructions. Regularly inspect and maintain the brake system, including fluid levels and hardware. Avoid excessive braking and maintain proper tire pressure for improved stopping power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1981-1993 Dodge RAM-1500 Service Manual

Coming Soon

Comprehensive service manual covering brake systems, maintenance, and repair procedures for the 1981-1993 Dodge RAM-1500.

Technical Service Bulletin: Brake System Updates

Coming Soon

Official bulletin addressing common brake system issues and updates for the 1981-1993 Dodge RAM-1500.

Dodge RAM-1500 Brake Parts Catalog

Coming Soon

Detailed catalog of brake parts and accessories for the 1981-1993 Dodge RAM-1500, including part numbers and compatibility.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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