Dodge Neon 2000-2005 Brakes Specifications
Dodge Neon 2000-2005

Dodge Neon 2000-2005 Brakes Specifications

Explore the detailed brake specifications for the 2000-2005 Dodge Neon, including pad sizes, rotor dimensions, caliper types, and maintenance tips. Perfect for DIY repairs, upgrades, and troubleshooting.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2000-2005 Dodge Neon. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.

How to Use

Use the search bar to enter keywords related to brake components, such as 'rotor diameter' or 'brake pad material'. The search will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

10.8 inches (274 mm)

Rear Drum Diameter

9.0 inches (229 mm)

Brake Fluid Type

DOT 3 or DOT 4

Master Cylinder Bore Size

0.87 inches (22 mm)

ABS System

Optional

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also includes maintenance tips and performance considerations.

Rotor Specifications
  • Diameter: 10.8 inches (274 mm)
  • Thickness: 0.94 inches (24 mm)
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
  • Minimum thickness after machining: 0.91 inches (23 mm)
Caliper and Pad Details
  • Caliper type: Single-piston floating
  • Brake pad material: Semi-metallic or ceramic options
  • Pad thickness (new): 0.47 inches (12 mm)
  • Minimum pad thickness: 0.12 inches (3 mm)

Rear Brakes

This section provides information on the rear braking system, including drum and disc brake configurations, rotor or drum dimensions, and maintenance guidelines.

Drum Brake Specifications
  • Drum diameter: 9.0 inches (229 mm)
  • Lining width: 1.5 inches (38 mm)
  • Material: Cast iron
  • Adjustment: Manual or self-adjusting
Disc Brake Specifications
  • Rotor diameter: 10.0 inches (254 mm)
  • Thickness: 0.39 inches (10 mm)
  • Caliper type: Single-piston floating
  • Pad material: Semi-metallic

Brake Fluid and Hydraulics

This section outlines the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.

Brake Fluid Specifications
  • Type: DOT 3 or DOT 4
  • Capacity: 0.5 liters (16.9 fl oz)
  • Boiling point (DOT 3): 401°F (205°C)
  • Boiling point (DOT 4): 446°F (230°C)
Hydraulic System Details
  • Master cylinder bore size: 0.87 inches (22 mm)
  • Brake line material: Steel or reinforced rubber
  • ABS system: Optional on certain models

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
Compact car
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.1 inches (256.5 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Drum Diameter
7.87 inches (200 mm)
Rear Drum Width
1.57 inches (40 mm)
Brake Pad Length
5.12 inches (130 mm)
Brake Pad Width
2.36 inches (60 mm)
Brake Pad Thickness
0.47 inches (12 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
Steel with heat-resistant finish
Brake Pads
Semi-metallic friction material
Brake Shoes
Organic friction material
Brake Fluid
DOT 3 or DOT 4

Features

Performance
  • Anti-lock Braking System (ABS) optional
  • Progressive brake pedal feel
  • High thermal capacity rotors
Durability
  • Corrosion-resistant rotors
  • Heat-treated drums
  • Long-lasting brake pads
Maintenance
  • Wear indicators on brake pads
  • Easy-access caliper design
  • Self-adjusting rear drums
Safety
  • Dual-circuit hydraulic system
  • Proportioning valve for rear brakes
  • Emergency brake assist
Comfort
  • Low noise operation
  • Smooth braking engagement
  • Minimal pedal vibration

Safety Features

Primary Safety
  • ABS (optional)
  • Brake force distribution
Secondary Safety
  • Parking brake system
  • Brake fluid level sensor
Emergency Features
  • Emergency brake assist
  • Dual-circuit fail-safe

Comfort Features

Noise Reduction
  • Chamfered brake pads
  • Anti-squeal shims
Pedal Feel
  • Progressive brake pedal
  • Low effort engagement
Vibration Control
  • Balanced rotors
  • Dampened calipers
Maintenance Ease
  • Tool-free pad replacement
  • Self-adjusting drums

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Brake pad replacement kit
  • Brake shoe replacement kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check brake fluid level
  • Inspect rotors and drums
  • Test parking brake
  • Bleed brake system
Maintenance Notes
Replace brake fluid every 2 years or 24,000 miles

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warpage or cracking
Drums
Miles: 36,000
Years: 3
Coverage: Structural defects
Calipers
Miles: 60,000
Years: 5
Coverage: Leaks or mechanical failure

Production Details

Manufacturer
Dodge
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Rotor inspection: Balancing and thickness checks
Drum inspection: Diameter and surface finish checks
Pad inspection: Friction material bonding tests
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly brake fluid options
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.5%
Recycling Rate: 85%

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and shoes
  • Check brake fluid level
  • Inspect rotors and drums
  • Test parking brake
  • Bleed brake system

Ensure proper torque on all fasteners

24,000
24
  • Replace brake fluid
  • Inspect brake lines and hoses
  • Check caliper operation
  • Test ABS functionality
  • Lubricate brake components

Use DOT 3 or DOT 4 brake fluid only

60,000
60
  • Replace brake pads and shoes
  • Resurface or replace rotors
  • Inspect and adjust parking brake
  • Replace brake fluid
  • Perform full system inspection

Replace all worn components simultaneously

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for brakes on a 2000-2005 Dodge Neon?

The 2000-2005 Dodge Neon uses front disc brakes and rear drum brakes as standard. The front brake rotors are typically 10.2 inches in diameter, while the rear drums are 9 inches. Brake pads and shoes should meet OEM specifications for compatibility. Always verify part numbers with your vehicle's VIN to ensure proper fitment, as some trims or models may have variations.

Q2

What maintenance is required for Dodge Neon brakes?

Regular maintenance for Dodge Neon brakes includes inspecting brake pads and rotors every 12,000 miles or as recommended in the owner's manual. Replace brake pads when they reach 3mm thickness. Check brake fluid levels monthly and replace it every 30,000 miles. Inspect brake lines for leaks or damage and ensure proper lubrication of caliper slides and hardware.

Q3

How do I replace the brake pads on a 2000-2005 Dodge Neon?

To replace brake pads on a Dodge Neon, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotor. If necessary, resurface or replace the rotor. Install new brake pads, ensuring they are seated correctly. Reattach the caliper and tighten the bolts. Reinstall the wheels and test the brakes before driving.

Q4

What should I do if my Dodge Neon brakes are squeaking or vibrating?

Squeaking brakes may indicate worn pads or dirty rotors. Inspect the pads and replace them if necessary. Clean the rotors with brake cleaner. Vibrations during braking often suggest warped rotors, which should be resurfaced or replaced. Check for uneven wear or loose components. If issues persist, inspect the brake calipers and suspension system for potential problems.

Q5

How can I optimize the performance of my Dodge Neon brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving conditions. Consider upgrading to slotted or drilled rotors for better heat dissipation. Regularly bleed the brake system to remove air and maintain fluid quality. Ensure proper alignment and tire pressure, as these factors impact braking efficiency. Avoid aggressive driving to reduce wear and tear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2005 Dodge Neon Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2000-2005 Dodge Neon.

Dodge Neon Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 2000-2005 Dodge Neon.

Dodge Neon Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake parts, including pads, rotors, and calipers for the 2000-2005 Dodge Neon.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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