Dodge Neon 1995-1999 Exhaust Specifications
Explore detailed exhaust system specifications for the 1995-1999 Dodge Neon, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Ideal for repairs, maintenance, and performance upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 1995-1999 Dodge Neon. It includes information on exhaust system components, materials, dimensions, and performance characteristics. Use this guide to understand the technical aspects of the exhaust system, troubleshoot issues, or plan modifications. The document is organized into sections for easy navigation, with a quick reference table for key specifications.
How to Use
Use the search function to find specific terms or components within the document. Enter keywords like 'muffler,' 'catalytic converter,' or 'pipe diameter' to locate relevant information quickly.
Navigate through the document using the section titles and subsections. Each section is labeled with a clear title and description, making it easy to find the information you need.
Key Specifications
Exhaust Manifold Material
Cast Iron
Catalytic Converter Type
Ceramic/Metallic
Muffler Material
Aluminized Steel
Tailpipe Diameter
2.0 inches
Optimal Backpressure
1.5-2.0 psi
Available Specifications
Exhaust System Components
This section covers the primary components of the Dodge Neon's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and how they work together to manage emissions and reduce noise.
Exhaust System Components
This section covers the primary components of the Dodge Neon's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and how they work together to manage emissions and reduce noise.
Exhaust Manifold
- Made of cast iron for durability and heat resistance.
- Directs exhaust gases from the engine cylinders to the exhaust pipe.
- Designed to minimize backpressure for optimal engine performance.
- Includes a heat shield to protect surrounding components.
Catalytic Converter
- Contains a ceramic or metallic catalyst to reduce harmful emissions.
- Converts carbon monoxide, hydrocarbons, and nitrogen oxides into less harmful gases.
- Located between the exhaust manifold and the muffler.
- Requires periodic inspection for clogging or damage.
Muffler
- Constructed from aluminized steel for corrosion resistance.
- Reduces exhaust noise using sound-dampening chambers.
- Features a perforated tube design for efficient gas flow.
- Available in aftermarket options for enhanced performance.
Exhaust System Dimensions
This section provides detailed measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. Use this information for repairs, replacements, or custom modifications.
Exhaust System Dimensions
This section provides detailed measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. Use this information for repairs, replacements, or custom modifications.
Pipe Diameters
- Exhaust manifold outlet: 2.0 inches.
- Catalytic converter inlet: 2.0 inches.
- Muffler inlet: 2.25 inches.
- Tailpipe diameter: 2.0 inches.
Component Lengths
- Exhaust manifold length: 18 inches.
- Catalytic converter length: 14 inches.
- Muffler length: 24 inches.
- Tailpipe length: 48 inches.
Performance and Maintenance
This section focuses on the performance characteristics of the exhaust system and provides maintenance tips to ensure longevity and optimal functionality. Learn about backpressure, flow rates, and common issues.
Performance and Maintenance
This section focuses on the performance characteristics of the exhaust system and provides maintenance tips to ensure longevity and optimal functionality. Learn about backpressure, flow rates, and common issues.
Backpressure and Flow
- Optimal backpressure: 1.5-2.0 psi for engine efficiency.
- Flow rate: 150-200 CFM at standard operating conditions.
- High backpressure can reduce engine power and fuel efficiency.
- Aftermarket systems may offer improved flow rates.
Maintenance Tips
- Inspect for rust or corrosion every 12 months.
- Check for exhaust leaks using a soapy water solution.
- Replace gaskets and seals as needed to prevent leaks.
- Clean the catalytic converter periodically to prevent clogging.
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Single pipe to dual muffler
- Platform
- 1995-1999 Dodge Neon
- Material
- Stainless steel and aluminized steel
- Location
- Underbody, rear-mounted
Dimensions
- Pipe Diameter
- 2.25 inches (57.15 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 6 inches (152.4 mm)
- Tailpipe Length
- 36 inches (914.4 mm)
- Tailpipe Diameter
- 2 inches (50.8 mm)
- Overall System Length
- 96 inches (2438.4 mm)
Materials
- Exhaust Pipe
- Aluminized steel
- Muffler Body
- Stainless steel
- Tailpipe
- Stainless steel
- Hangers
- Rubber and steel composite
- Gaskets
- Graphite and steel
Features
- Performance
-
- Reduced backpressure
- Enhanced exhaust flow
- Improved engine efficiency
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Sound Control
-
- Dual-chamber muffler design
- Sound-dampening insulation
- Tuned exhaust note
- installation
-
- Direct bolt-on fit
- Pre-welded components
- Adjustable hangers
- Aesthetics
-
- Polished stainless steel finish
- Dual chrome tailpipes
- Sleek underbody design
Safety Features
- Heat Management
-
- Heat shields on critical components
- Thermal-resistant coatings
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Emission Control
-
- Compliant with EPA standards
- Integrated catalytic converter
Comfort Features
- Noise Reduction
-
- Low-frequency sound dampening
- Minimized cabin resonance
- Vibration Control
-
- Rubber-mounted hangers
- Flexible joints
- Temperature Management
-
- Heat dissipation design
- Cooled exhaust tips
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Mandrel-bent pipes
- Maintenance Tools
-
- Exhaust hanger removal tool
- Gasket set
- Exhaust sealant
- Aesthetic Additions
-
- Chrome exhaust tips
- Heat-resistant paint
- Custom exhaust wraps
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hanger integrity
- Clean exhaust tips
- Inspect catalytic converter
- Tighten all connections
- Maintenance Notes
- Regularly check for rust or corrosion, especially in winter climates.
Warranty
- Standard Warranty
- Miles: 36,000Years: 3Coverage: Manufacturing defects
- Extended Warranty
- Miles: 60,000Years: 5Coverage: Parts and labor
- Corrosion Warranty
- Miles: 100,000Years: 10Coverage: Perforation due to rust
- Performance Warranty
- Miles: 50,000Years: 4Coverage: Flow and backpressure guarantees
Production Details
- Manufacturer
- Dodge OEM and aftermarket suppliers
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Quality Control
- inspection Stages: 5Testing Procedures: Leak testing, Durability testing, Sound testing
- Sustainability Practices
-
- Recycled materials
- Eco-friendly coatings
- Low-emission manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts
- Clean and polish tailpipes
- Inspect catalytic converter
- Tighten all bolts and connections
Ensure proper alignment of exhaust components to avoid vibrations.
- Replace exhaust gaskets
- Inspect for rust or corrosion
- Check muffler integrity
- Test exhaust backpressure
- Inspect heat shields
Use OEM or equivalent parts for replacements to maintain performance.
- Replace catalytic converter if needed
- Inspect and replace hangers
- Check entire exhaust system alignment
- Perform sound level testing
- Inspect and clean O2 sensors
Major service may require professional tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all 1995-1999 Dodge Neon models?
Is the exhaust system compatible with all 1995-1999 Dodge Neon models?
The exhaust system is designed to be compatible with all 1995-1999 Dodge Neon models, including both the base and high-performance variants. It fits 2.0L SOHC and DOHC engines. However, slight modifications may be required for models with aftermarket modifications or non-standard configurations. Always verify compatibility with your specific vehicle's VIN or consult a professional before purchase.
Q2 What are the maintenance requirements for the exhaust system?
What are the maintenance requirements for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 6 months. Ensure all hangers and brackets are secure. Clean the exterior with a mild detergent to prevent corrosion. Replace gaskets and seals as needed, typically every 2-3 years. Proper maintenance ensures optimal performance and longevity of the exhaust system.
Q3 How do I install or replace the exhaust system on a 1995-1999 Dodge Neon?
How do I install or replace the exhaust system on a 1995-1999 Dodge Neon?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching hangers, clamps, and bolts. Align the new exhaust system, ensuring proper fitment. Secure with new clamps, bolts, and hangers. Tighten all connections and check for leaks. A torque wrench is recommended for proper tightening of bolts.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises may indicate leaks, loose components, or damaged parts. Inspect the exhaust system for visible cracks, holes, or loose hangers. Tighten any loose bolts or clamps. If the issue persists, check the muffler, catalytic converter, and resonator for damage. Replace any faulty components and ensure proper alignment to resolve the issue.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of leaks and properly aligned. Regularly clean and inspect components to prevent corrosion. For enhanced performance, pair the exhaust system with a cold air intake and engine tuning for improved airflow and power output.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1995-1999 Dodge Neon Service Manual
Coming SoonComprehensive service manual covering all aspects of the vehicle, including the exhaust system. Includes diagrams, torque specifications, and troubleshooting tips.
Technical Service Bulletin for Exhaust System Updates
Coming SoonTSB detailing common issues and updates for the 1995-1999 Dodge Neon exhaust system. Includes repair procedures and part recommendations.
Dodge Neon Exhaust Parts Catalog
Coming SoonCatalog listing all OEM and aftermarket exhaust components for the 1995-1999 Dodge Neon. Includes part numbers, descriptions, and compatibility details.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.