Dodge Neon 1995-1999 Brakes Specifications
Dodge Neon 1995-1999

Dodge Neon 1995-1999 Brakes Specifications

Explore detailed brake specifications for the 1995-1999 Dodge NEON, including pad dimensions, rotor sizes, and caliper types. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1995-1999 Dodge Neon. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.

How to Use

Use the search bar to enter keywords related to the brake system, such as 'rotor size' or 'brake pad material'. This will filter the content and highlight relevant sections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed points for easy reference.

Key Specifications

Front Rotor Diameter

10.1 inches (256 mm)

Rear Drum Diameter

9 inches (229 mm)

Brake Fluid Type

DOT 3 or DOT 4

Master Cylinder Bore Size

0.875 inches (22.2 mm)

ABS System

Optional

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad dimensions. It also provides information on maintenance intervals and common issues.

Rotor Specifications
  • Diameter: 10.1 inches (256 mm)
  • Thickness: 0.94 inches (24 mm)
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
  • Minimum thickness after machining: 0.91 inches (23 mm)
Caliper and Pads
  • Caliper type: Single-piston floating
  • Brake pad material: Semi-metallic or ceramic
  • Pad dimensions: 4.5 inches (114 mm) x 2.5 inches (64 mm)
  • Pad thickness (new): 0.5 inches (12.7 mm)
  • Minimum pad thickness: 0.12 inches (3 mm)

Rear Brakes

This section provides details on the rear braking system, including drum and disc brake configurations, shoe and pad specifications, and maintenance tips.

Drum Brake Specifications
  • Drum diameter: 9 inches (229 mm)
  • Shoe width: 1.75 inches (44 mm)
  • Material: Cast iron
  • Minimum drum diameter after machining: 8.9 inches (226 mm)
Disc Brake Specifications
  • Rotor diameter: 9.6 inches (244 mm)
  • Thickness: 0.39 inches (10 mm)
  • Caliper type: Single-piston floating
  • Pad dimensions: 3.5 inches (89 mm) x 1.5 inches (38 mm)

Brake Fluid and Hydraulics

This section outlines the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.

Brake Fluid Specifications
  • Type: DOT 3 or DOT 4
  • Capacity: 0.5 liters (16.9 fl oz)
  • Boiling point (DOT 3): 401°F (205°C)
  • Boiling point (DOT 4): 446°F (230°C)
Hydraulic System
  • Master cylinder bore size: 0.875 inches (22.2 mm)
  • Brake line pressure: 1,000-1,200 psi
  • ABS system: Optional on certain models

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit diagonal split
Platform
Compact car
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.1 inches (256.5 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Drum Diameter
7.87 inches (200 mm)
Rear Drum Width
1.57 inches (40 mm)
Brake Pad Length
5.12 inches (130 mm)
Brake Pad Width
2.36 inches (60 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Brake Line Diameter
0.25 inches (6.35 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
Steel with heat-treated surface
Brake Pads
Semi-metallic friction material
Brake Shoes
Organic friction material
Brake Lines
Steel braided with rubber coating

Features

Braking System
  • Anti-lock Braking System (ABS) optional
  • Proportioning valve for rear brakes
  • Dual-piston front calipers
  • Self-adjusting rear drums
Performance
  • High thermal capacity rotors
  • Vented front rotors
  • Dust shields for rotors
  • Heat-resistant brake fluid
Durability
  • Corrosion-resistant components
  • Reinforced brake lines
  • Wear indicators on pads
  • Rust-proof drum hardware
Maintenance
  • Easy-access caliper bolts
  • Replaceable brake hardware
  • Standardized rotor mounting
  • Tool-free drum adjustment
Safety
  • Brake fluid level sensor
  • Parking brake interlock
  • Emergency brake assist
  • Pedal travel sensor

Safety Features

Primary Safety
  • ABS prevents wheel lockup
  • Dual-circuit design for redundancy
  • Emergency brake assist
Secondary Safety
  • Brake pad wear sensors
  • Fluid level warning system
  • Parking brake interlock
Pedal Safety
Pedal Force: 45-65 lbs for full stop
Pedal Travel: 1.5-2 inches (38-50 mm)

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Chamfered brake pads
  • Vibration dampening springs
Pedal Feel
  • Progressive brake response
  • Low pedal effort
  • Consistent pedal travel
Maintenance Ease
  • Tool-free drum adjustment
  • Quick-change pad design
  • Standardized hardware
Environmental
  • Low-dust pad material
  • Recyclable components
  • Non-asbestos friction material

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Caliper compression tool
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Brake pad replacement kit
  • Drum hardware kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check rotor and drum thickness
  • Inspect brake lines for leaks
  • Test parking brake function
  • Check brake fluid level
  • Inspect ABS system
Maintenance Notes
Use DOT 3 or DOT 4 brake fluid only

Warranty

Brake Pads
Miles: 12,000
Years: 1
Coverage: Material defects
Rotors
Miles: 24,000
Years: 2
Coverage: Warpage or cracking
Drums
Miles: 36,000
Years: 3
Coverage: Structural defects
Calipers
Miles: 50,000
Years: 5
Coverage: Seal failure or piston issues

Production Details

Manufacturer
Dodge/Chrysler
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
  • Automated assembly
Quality Control
Dimensional Checks: 100% inspection
Material Testing: Batch sampling
Performance Testing: Random sampling
Sustainability
  • Recyclable materials
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor and drum condition
  • Test brake fluid moisture content
  • Inspect brake lines for leaks
  • Lubricate caliper slides
  • Adjust parking brake

Use only DOT 3 or DOT 4 brake fluid

24,000
24
  • Replace brake pads if needed
  • Resurface or replace rotors
  • Inspect drum brake hardware
  • Flush brake fluid
  • Check ABS system operation
  • Test brake pedal travel

Use proper brake cleaner for components

50,000
60
  • Replace brake pads and shoes
  • Replace rotors and drums
  • Inspect and replace brake lines
  • Rebuild or replace calipers
  • Replace brake fluid completely
  • Test entire braking system

Requires professional brake bleeding tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the brakes for 1995-1999 Dodge Neon compatible with other models?

The brakes for 1995-1999 Dodge Neon are specifically designed for this model and may not be compatible with other vehicles. While some components might fit similar models, it is crucial to verify exact specifications. Always refer to the vehicle’s manual or consult with a professional to ensure proper fitment and avoid safety risks.

Q2

What is the recommended maintenance schedule for the brakes on a 1995-1999 Dodge Neon?

For optimal performance, inspect the brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads if they are worn below 3mm. Brake fluid should be flushed every 30,000 miles or as specified in the owner’s manual. Regular maintenance ensures safety and extends the lifespan of the braking system.

Q3

How do I replace the brake pads on a 1995-1999 Dodge Neon?

To replace brake pads, first, lift the vehicle and remove the wheels. Unscrew the caliper bolts and carefully detach the caliper. Remove the old brake pads and clean the caliper bracket. Install the new pads, reattach the caliper, and secure the bolts. Reinstall the wheels and test the brakes before driving.

Q4

What should I do if my 1995-1999 Dodge Neon brakes are squeaking?

Squeaking brakes can indicate worn pads, dirty rotors, or lack of lubrication. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner and apply brake lubricant to the caliper pins and pad contact points. If the issue persists, consult a professional for further diagnosis.

Q5

How can I optimize the braking performance of my 1995-1999 Dodge Neon?

To optimize braking performance, use high-quality brake pads and rotors designed for your vehicle. Ensure proper installation and alignment of components. Regularly check and maintain brake fluid levels. Avoid aggressive driving habits, as they can wear out brakes faster and reduce efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1995-1999 Dodge Neon Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing and maintaining the Dodge Neon, including brake system repairs and troubleshooting.

Technical Service Bulletin for Dodge Neon Brakes

Coming Soon

This bulletin addresses common brake issues and provides updates on recommended repairs and improvements for the 1995-1999 Dodge Neon.

Dodge Neon Brake Parts Catalog

Coming Soon

A catalog listing all available brake components and accessories for the 1995-1999 Dodge Neon, including part numbers and compatibility details.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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