Dodge Intrepid 1998-2004 HVAC Specifications
Dodge Intrepid 1998-2004

Dodge Intrepid 1998-2004 HVAC Specifications

Explore detailed HVAC system specifications for the 1998-2004 Dodge Intrepid, including blower motor, evaporator, condenser, and compressor details. Ideal for repairs, maintenance, and upgrades.

Updated

Overview Specifications

This document provides detailed HVAC specifications for the 1998-2004 Dodge Intrepid. It includes information on system components, performance metrics, and maintenance guidelines. Use this guide to understand the HVAC system's functionality, troubleshoot issues, and ensure optimal performance. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to the HVAC system, such as 'blower motor' or 'refrigerant type,' to find relevant sections.

Navigate through the document using the table of contents or section headings. Each major section is divided into subsections with detailed points for easy reference. Use the quick reference table for a summary of key specifications.

Key Specifications

Refrigerant Type

R-134a

Cooling Capacity

18,000 BTU/hour

Blower Motor Speed

4-speed

Cabin Air Filter Replacement Interval

15,000 miles

Maximum Airflow Rate

350 CFM

Available Specifications

HVAC System Components

This section covers the primary components of the Dodge Intrepid's HVAC system, including the blower motor, evaporator, condenser, and compressor. Learn about their functions, locations, and how they work together to regulate cabin temperature.

Blower Motor
  • Located behind the glove compartment
  • Responsible for circulating air through the vents
  • Operates at multiple speeds controlled by the HVAC control panel
  • Common issues include motor failure or resistor problems
  • Replacement requires removal of the glove compartment
  • Check for debris in the blower wheel during maintenance
Evaporator and Condenser
  • Evaporator located inside the HVAC housing
  • Condenser mounted in front of the radiator
  • Both components are essential for heat exchange
  • Evaporator cools air before it enters the cabin
  • Condenser releases heat absorbed from the cabin
  • Regularly inspect for leaks or blockages

HVAC Performance Metrics

This section outlines the performance metrics of the HVAC system, including airflow rates, cooling capacity, and heating efficiency. Understand how the system performs under different conditions and what to expect during operation.

Airflow Rates
  • Maximum airflow rate of 350 CFM (cubic feet per minute)
  • Adjustable through the blower motor speed settings
  • Reduced airflow may indicate a clogged cabin air filter
  • Ensure all vents are open for optimal performance
  • Check for obstructions in the ductwork
  • Test airflow at different blower speeds
Cooling Capacity
  • Cooling capacity of 18,000 BTU/hour
  • Dependent on refrigerant charge and system condition
  • Optimal performance at ambient temperatures below 95°F
  • Monitor refrigerant levels for consistent cooling
  • Inspect compressor clutch engagement
  • Check for leaks in the refrigerant lines

Maintenance and Troubleshooting

This section provides guidelines for maintaining the HVAC system and troubleshooting common issues. Learn how to inspect components, replace filters, and address performance problems.

Cabin Air Filter Replacement
  • Located behind the glove compartment
  • Replace every 15,000 miles or as needed
  • Use a compatible filter for optimal performance
  • Check for debris or clogging during replacement
  • Follow the owner's manual for detailed instructions
  • Ensure proper installation to prevent air leaks
Common Issues and Solutions
  • Weak airflow: Check blower motor and cabin filter
  • No cooling: Inspect refrigerant levels and compressor
  • Unusual noises: Examine blower wheel and motor
  • Foul odors: Clean evaporator and replace filter
  • Inconsistent temperature: Test blend door operation
  • Electrical issues: Inspect fuses and wiring

Component Specifications

Overview

Type
Automotive HVAC System
Configuration
Front and Rear Air Conditioning
Platform
Dodge Intrepid 1998-2004
Material
Plastic, Aluminum, Rubber
Location
Dashboard and Rear Passenger Area

Dimensions

Compressor Length
8.5 inches (21.6 cm)
Condenser Width
22 inches (55.9 cm)
Evaporator Height
6.3 inches (16 cm)
Blower Motor Diameter
5.9 inches (15 cm)
Hvac Unit Depth
12 inches (30.5 cm)
Ducting Length
48 inches (122 cm)
Refrigerant Capacity
24 oz (709.8 ml)

Materials

Compressor
Aluminum Alloy
Condenser
Aluminum
Evaporator
Aluminum
Ducting
Plastic and Rubber
Blower Motor
Steel and Copper

Features

Climate Control
  • Automatic Temperature Control
  • Dual Zone Climate Control
  • Rear Air Conditioning
Airflow Management
  • Multi-Speed Blower
  • Adjustable Vents
  • Defrost Mode
Filtration
  • Cabin Air Filter
  • Pollen Filter
  • Odor Reduction
Heating
  • Electric Heater Core
  • Rapid Heat Function
  • Temperature Balancing
Cooling
  • High-Efficiency Compressor
  • Quick Cool Function
  • Eco Mode
Controls
  • Digital Display
  • Rotary Knobs
  • Dashboard Integration

Safety Features

Overheat Protection
  • Thermal Cutoff Switch
  • Compressor Overload Protection
Refrigerant Safety
  • High-Pressure Cutoff
  • Leak Detection
Electrical Safety
  • Fused Circuit Protection
  • Ground Fault Detection

Comfort Features

Temperature Control
  • Precise Thermostat
  • Auto-Adjusting Vents
Airflow
  • Quiet Operation
  • Even Air Distribution
Humidity Control
  • Dehumidification
  • Moisture Regulation
Air Quality
  • Ionization
  • Carbon Filter

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Charcoal Filter
Controls
  • Remote Control
  • Dashboard Panel
  • Rear Control Unit
Ducting
  • Flexible Ducts
  • Vent Covers
  • Deflectors

Maintenance

Service interval
Every 12 months or 12,000 miles
Service Items
  • Inspect Refrigerant Levels
  • Check Compressor Function
  • Replace Cabin Air Filter
  • Inspect Ducting for Leaks
  • Test Blower Motor
  • Clean Evaporator Coil
Maintenance Notes
Use only manufacturer-approved refrigerant and lubricants.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Compressor Warranty
Miles: 60,000
Years: 5
Coverage: Compressor and Seals
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Limited Coverage
Warranty Terms
Warranty void if unauthorized modifications are made.

Production Details

Manufacturer
DaimlerChrysler
Manufacturing Process
  • Automated Assembly
  • Quality Control Testing
  • Refrigerant Charging
Quality Control
Pressure Testing: Pass/Fail
Leak Detection: 0.1 oz/year Max
Performance Testing: Full Operational Range
Sustainability Practices
  • Recyclable Materials
  • Energy-Efficient Production
  • Low-Emission Refrigerant
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Energy Usage: 150 kWh/unit

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12,000
12
  • Inspect Refrigerant Levels
  • Check Compressor Function
  • Replace Cabin Air Filter
  • Test Blower Motor
  • Inspect Electrical Connections

Ensure refrigerant is at optimal levels for efficiency.

24,000
24
  • Clean Evaporator Coil
  • Inspect Ducting for Leaks
  • Test Thermostat Accuracy
  • Check Condenser for Debris
  • Inspect Blower Fan

Use manufacturer-approved cleaning agents for components.

60,000
60
  • Replace Compressor Oil
  • Inspect and Replace Seals
  • Test High-Pressure Cutoff
  • Perform System Flush
  • Check All Electrical Components

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for the HVAC system in a 1998-2004 Dodge Intrepid?

The HVAC system in the 1998-2004 Dodge Intrepid is compatible with specific components such as the blower motor, evaporator core, and heater core designed for these model years. Ensure the refrigerant type (R134a) and compressor specifications match the original equipment. Cross-reference part numbers with the vehicle's VIN to confirm compatibility. Non-compatible parts may lead to system inefficiency or failure.

Q2

What maintenance is required for the HVAC system in a Dodge Intrepid?

Regular maintenance for the HVAC system includes inspecting and replacing the cabin air filter every 12,000-15,000 miles, checking refrigerant levels annually, and ensuring the blower motor and fan are functioning properly. Clean the evaporator and condenser coils to prevent clogs. Inspect hoses and seals for leaks. A professional inspection every 2-3 years is recommended to maintain optimal performance.

Q3

How do I replace the blower motor in a 1998-2004 Dodge Intrepid?

To replace the blower motor, disconnect the battery, remove the glove box, and locate the blower motor housing. Disconnect the electrical connector and mounting screws. Carefully remove the old motor and install the new one, ensuring proper alignment. Reconnect the electrical connector and test the system before reassembling the glove box. Refer to the service manual for detailed torque specifications.

Q4

What should I do if the HVAC system in my Dodge Intrepid is not blowing cold air?

If the HVAC system is not blowing cold air, check the refrigerant levels and recharge if necessary. Inspect the compressor clutch for engagement and ensure the condenser is not blocked. Test the blower motor and fuses for functionality. If issues persist, inspect the evaporator core for leaks or blockages. A professional diagnostic tool may be required to identify electrical or sensor-related problems.

Q5

How can I optimize the performance of my Dodge Intrepid's HVAC system?

To optimize HVAC performance, ensure the system is free of debris and the cabin air filter is clean. Use the correct refrigerant type (R134a) and maintain proper levels. Regularly inspect and clean the condenser and evaporator coils. Avoid overloading the system by using recirculation mode in extreme temperatures. Schedule periodic professional inspections to address potential issues early.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1998-2004 Dodge Intrepid HVAC Service Manual

Coming Soon

Detailed guide covering HVAC system components, maintenance, and repair procedures for the 1998-2004 Dodge Intrepid.

Technical Service Bulletin: HVAC System Updates

Coming Soon

TSB outlining common HVAC issues, updates, and recommended fixes for the 1998-2004 Dodge Intrepid.

Dodge Intrepid HVAC Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket HVAC parts for the 1998-2004 Dodge Intrepid.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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