Dodge Intrepid 1998-2004 Fuel System Specifications
Dodge Intrepid 1998-2004

Dodge Intrepid 1998-2004 Fuel System Specifications

Explore detailed fuel specifications for the 1998-2004 Dodge Intrepid, including fuel type, tank capacity, system components, and economy ratings. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 1998-2004 Dodge Intrepid. It includes information on fuel types, fuel economy, fuel system components, and maintenance tips. Use this guide to understand the fuel requirements and optimize the performance of your vehicle. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search functionality to quickly find specific fuel-related terms or specifications. Enter keywords like 'fuel type' or 'fuel economy' to locate relevant sections.

Navigate through the document using the section titles and subsections. Each major section is divided into subsections with detailed points for easy reference.

Key Specifications

Fuel Type

87 Octane (Regular Unleaded)

Fuel Tank Capacity

17.5 Gallons

City MPG

18-20 MPG

Highway MPG

26-28 MPG

Fuel System Pressure

48-55 psi

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel recommended for the 1998-2004 Dodge Intrepid, including octane ratings and any special requirements. It also discusses the impact of using alternative fuels.

Recommended Fuel Type
  • Regular unleaded gasoline with an octane rating of 87 or higher.
  • Premium fuel is not required but can be used for optimal performance.
  • Avoid using diesel or ethanol blends above 10% (E10).
  • Using lower octane fuel may result in reduced performance and fuel efficiency.
Alternative Fuels
  • E85 (85% ethanol) is not compatible with this model.
  • Biodiesel is not recommended for the fuel system.
  • Propane or natural gas conversions are not supported by the manufacturer.
  • Always consult the owner's manual before using any alternative fuels.

Fuel Economy

This section provides details on the fuel economy of the 1998-2004 Dodge Intrepid, including city, highway, and combined MPG ratings. It also offers tips for improving fuel efficiency.

MPG Ratings
  • City MPG: 18-20 MPG depending on engine and driving conditions.
  • Highway MPG: 26-28 MPG for optimal driving conditions.
  • Combined MPG: 21-23 MPG on average.
  • Actual mileage may vary based on driving habits and maintenance.
Improving Fuel Efficiency
  • Maintain proper tire pressure to reduce rolling resistance.
  • Use cruise control on highways to maintain consistent speed.
  • Avoid excessive idling to conserve fuel.
  • Regularly replace air filters and spark plugs for optimal engine performance.

Fuel System Components

This section outlines the key components of the fuel system in the 1998-2004 Dodge Intrepid, including the fuel pump, fuel injectors, and fuel tank. It also provides maintenance tips for these components.

Fuel Pump
  • Electric fuel pump located inside the fuel tank.
  • Delivers fuel at a pressure of 48-55 psi.
  • Signs of failure include engine sputtering or difficulty starting.
  • Replace every 100,000 miles or as needed.
Fuel Injectors
  • Multi-port fuel injection system for precise fuel delivery.
  • Clean injectors every 30,000 miles to prevent clogging.
  • Symptoms of dirty injectors include poor acceleration and reduced MPG.
  • Use fuel injector cleaner additives for maintenance.
Fuel Tank
  • Capacity of 17.5 gallons for most models.
  • Made of high-density polyethylene for durability.
  • Check for leaks or damage during routine inspections.
  • Replace fuel tank if corrosion or cracks are detected.

Component Specifications

Overview

Type
Gasoline
Configuration
Multi-port fuel injection
Platform
LH platform
Material
Steel fuel tank
Location
Rear of vehicle

Dimensions

Fuel Tank Capacity
17.5 gallons (66.2 liters)
Fuel Line Diameter
0.3125 inches (7.94 mm)
Fuel Pump Pressure
48-55 psi (331-379 kPa)
Fuel Filter Length
5.5 inches (140 mm)
Fuel Filter Diameter
2.25 inches (57 mm)
Fuel injector Flow Rate
19.6 lbs/hr (2.46 g/s)
Fuel Tank Weight
12.5 lbs (5.67 kg) empty

Materials

Fuel Tank
Steel with corrosion-resistant coating
Fuel Lines
Nylon with rubber fittings
Fuel Pump
Plastic housing with metal internals
Fuel Filter
Paper element with metal casing
Fuel injectors
Stainless steel with plastic connectors

Features

Fuel Delivery
  • Sequential multi-port fuel injection
  • Returnless fuel system
  • Variable pressure fuel pump
  • Integrated fuel pressure regulator
Monitoring
  • Fuel level sensor
  • Low fuel warning light
  • Fuel trim monitoring
  • Evaporative emissions system
Safety
  • Rollover fuel shutoff valve
  • Impact-resistant fuel tank
  • Fuel vapor recovery system
  • Fuel filler neck restrictor
Performance
  • High-flow fuel injectors
  • Optimized fuel rail design
  • Pulse-width modulated fuel pump
  • Cold-start enrichment system
Maintenance
  • Serviceable fuel filter
  • Accessible fuel pump module
  • Quick-connect fuel line fittings
  • Drainable fuel tank

Safety Features

Crash Protection
  • Fuel tank impact shields
  • Automatic fuel shutoff
  • Reinforced fuel lines
Fire Prevention
  • Flame arrestor in fuel filler neck
  • Fuel vapor recovery system
  • Heat-resistant fuel line materials
Environmental
  • Sealed fuel system
  • Evaporative emissions control
  • Fuel spill prevention system

Comfort Features

Refueling
  • Easy-access fuel door
  • Locking fuel cap
  • Fuel level indicator
Driving
  • Smooth fuel delivery
  • Consistent fuel pressure
  • Quiet fuel pump operation
Maintenance
  • Easy fuel filter replacement
  • Accessible fuel pump
  • Clear fuel system diagnostics

Accessories

Performance
  • High-flow fuel pump
  • Performance fuel injectors
  • Upgraded fuel pressure regulator
Protection
  • Fuel tank skid plate
  • Fuel line protectors
  • Locking gas cap
Diagnostics
  • Fuel pressure tester
  • Fuel system cleaner
  • Fuel injector tester

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect fuel tank
Maintenance Notes
  • Use only recommended fuel grade
  • Replace fuel cap if damaged
  • Check for fuel leaks regularly
  • Use fuel system cleaner periodically

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel pump and injectors
Powertrain
Miles: 60,000
Years: 5
Coverage: Fuel system components
Emissions
Miles: 50,000
Years: 4
Coverage: Evaporative emissions system
Corrosion
Miles: 100,000
Years: 7
Coverage: Fuel tank corrosion

Production Details

Manufacturer
DaimlerChrysler
Manufacturing Process
  • Robotic welding of fuel tank
  • Automated fuel line assembly
  • Precision testing of fuel injectors
Quality Control
Pressure Testing: 100% of fuel systems
Leak Testing: All fuel tanks
Performance Testing: Sample fuel pumps
Sustainability Practices
  • Recycled materials in fuel system components
  • Low-emission manufacturing processes
  • Recyclable fuel system packaging
Production Metrics
Daily Output: 500 fuel systems
Defect Rate: 0.05%
Energy Usage: 15 kWh per fuel system

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Replace fuel filter
  • Inspect fuel lines for cracks
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect fuel tank for corrosion

Use only OEM-specified fuel filter

60,000
48
  • Replace fuel pump if necessary
  • Clean fuel injectors
  • Inspect fuel tank straps
  • Check fuel filler neck
  • Test evaporative emissions system

Special tools required for fuel pump replacement

100,000
84
  • Replace fuel pump assembly
  • Replace fuel injectors
  • Inspect and clean fuel tank
  • Replace all fuel line connectors
  • Perform complete fuel system diagnostic

Fuel tank removal requires special equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 1998-2004 Dodge Intrepid?

The 1998-2004 Dodge Intrepid is designed to run on regular unleaded gasoline with an octane rating of 87 or higher. Using higher octane fuel is not required but may improve performance in certain conditions. Avoid using diesel, E85, or any fuel with more than 10% ethanol, as it can damage the engine and fuel system components.

Q2

What are the maintenance requirements for the fuel system in a Dodge Intrepid?

Regular maintenance for the fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or wear, and using fuel system cleaners every 15,000 miles to prevent buildup. Additionally, ensure the fuel cap is tightly sealed to maintain proper pressure and avoid evaporation issues.

Q3

How do I replace the fuel pump in a 1998-2004 Dodge Intrepid?

To replace the fuel pump, first, disconnect the battery and relieve fuel system pressure. Remove the rear seat to access the fuel pump assembly. Disconnect electrical connectors and fuel lines, then unscrew the locking ring to remove the pump. Install the new pump, reassemble the components, and reconnect the battery. Test the system for leaks before driving.

Q4

What should I do if my Dodge Intrepid has poor fuel economy or stalling issues?

Poor fuel economy or stalling may indicate a clogged fuel filter, faulty fuel pump, or dirty fuel injectors. Start by checking the fuel filter and replacing it if necessary. Inspect the fuel pump for proper operation and clean or replace the fuel injectors. Also, ensure the air filter and spark plugs are in good condition.

Q5

How can I optimize the fuel efficiency of my Dodge Intrepid?

To optimize fuel efficiency, maintain proper tire pressure, use high-quality fuel, and replace air filters regularly. Avoid aggressive driving and excessive idling. Regularly clean the fuel injectors and ensure the oxygen sensors and spark plugs are functioning correctly. Keeping the vehicle well-maintained will ensure optimal performance and fuel economy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1998-2004 Dodge Intrepid Service Manual

Coming Soon

Comprehensive guide covering all aspects of maintenance, repair, and troubleshooting for the Dodge Intrepid.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Details updates and fixes for common fuel system issues in the 1998-2004 Dodge Intrepid.

Dodge Intrepid Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts for the 1998-2004 Dodge Intrepid, including fuel system components.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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