Dodge Intrepid 1998-2004 Brakes Specifications
Explore detailed brake specifications for the 1998-2004 Dodge Intrepid, including pad sizes, rotor dimensions, and maintenance tips. Ideal for repairs, upgrades, and performance tuning.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1998-2004 Dodge Intrepid. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor diameter' or 'brake pad material' to locate relevant information quickly.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.
Key Specifications
Front Rotor Diameter
11.8 inches (300 mm)
Rear Rotor Diameter
11.1 inches (282 mm)
Brake Pad Thickness (Front)
0.47 inches (12 mm)
Brake Fluid Type
DOT 3 or DOT 4
60-0 mph Stopping Distance
135 feet
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Intrepid's braking system, including the rotors, calipers, pads, and master cylinder. Learn about their functions, materials, and specifications.
Brake System Components
This section covers the primary components of the Dodge Intrepid's braking system, including the rotors, calipers, pads, and master cylinder. Learn about their functions, materials, and specifications.
Front Brake Rotors
- Diameter: 11.8 inches (300 mm)
- Thickness: 1.02 inches (26 mm)
- Material: Cast iron
- Vented design for improved heat dissipation
- Replacement interval: 50,000-70,000 miles
Rear Brake Rotors
- Diameter: 11.1 inches (282 mm)
- Thickness: 0.79 inches (20 mm)
- Material: Cast iron
- Solid design for rear braking
- Replacement interval: 50,000-70,000 miles
Brake Pads
- Material: Semi-metallic or ceramic
- Front pad thickness (new): 0.47 inches (12 mm)
- Rear pad thickness (new): 0.39 inches (10 mm)
- Wear indicator included
- Replacement interval: 30,000-50,000 miles
Brake System Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and heat management. Understand how the system performs under various conditions.
Brake System Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and heat management. Understand how the system performs under various conditions.
Stopping Distance
- 60-0 mph stopping distance: 135 feet (average)
- Brake force distribution: 60% front, 40% rear
- ABS (Anti-lock Braking System) standard on all models
- Improved traction control on later models
Pedal Feel and Response
- Firm pedal feel with minimal travel
- Hydraulic boost for consistent performance
- ABS prevents wheel lockup during hard braking
- Smooth modulation for controlled stops
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues. Learn about inspection intervals, fluid replacement, and signs of wear.
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues. Learn about inspection intervals, fluid replacement, and signs of wear.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters (system total)
- Replacement interval: Every 2 years or 30,000 miles
- Check for contamination or moisture regularly
Common Issues
- Squeaking or grinding noises: Worn pads or rotors
- Soft pedal: Air in the brake lines or fluid leak
- Pulling to one side: Uneven pad wear or caliper issue
- ABS warning light: Sensor or system malfunction
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit diagonal split
- Platform
- LH platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.8 inches (300 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Drum Diameter
- 9.5 inches (241 mm)
- Rear Drum Width
- 2.0 inches (51 mm)
- Brake Pad Length
- 5.9 inches (150 mm)
- Brake Pad Width
- 2.4 inches (61 mm)
- Brake Fluid Capacity
- 0.5 liters (16.9 fl oz)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- High-carbon steel
- Brake Pads
- Semi-metallic friction material
- Brake Lines
- Steel braided with rubber coating
- Calipers
- Aluminum alloy
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Electronic Brake Force Distribution (EBD)
- Traction Control System (TCS)
- Caliper Design
-
- Single-piston floating calipers
- Dust boots for piston protection
- Integrated wear sensors
- Rotor Design
-
- Vented front rotors
- Slotted surface for heat dissipation
- Zinc-coated hubs for corrosion resistance
- Drum Design
-
- Self-adjusting mechanism
- Dual-shoe design
- Heat-resistant lining
- Fluid System
-
- DOT 3 brake fluid compatible
- Sealed master cylinder
- Bleeder valves for air removal
Safety Features
- Anti Lock System
-
- Prevents wheel lockup
- Maintains steering control during hard braking
- Brake Wear Monitoring
-
- Integrated wear sensors
- Dashboard warning light
- Emergency Braking
-
- Dual-circuit design for redundancy
- Automatic brake force distribution
Comfort Features
- Pedal Feel
-
- Progressive brake pedal response
- Low noise operation
- Vibration Control
-
- Balanced rotors
- Anti-vibration shims
- Maintenance Ease
-
- Easy-access caliper bolts
- Replaceable wear components
Accessories
- Upgrade Options
-
- Performance brake pads
- Drilled and slotted rotors
- Stainless steel brake lines
- Maintenance Tools
-
- Brake caliper tool kit
- Brake fluid tester
- Rotor micrometer
- Replacement Parts
-
- OEM brake pads
- Brake rotors
- Brake drums
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Lubricate caliper pins
- Inspect brake lines for leaks
- Test parking brake operation
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Defects in materials or workmanship
- Rotors
- Miles: 36,000Years: 3Coverage: Warping or cracking under normal use
- Calipers
- Miles: 60,000Years: 5Coverage: Seal failure or piston malfunction
- Master Cylinder
- Miles: 60,000Years: 5Coverage: Leaks or internal failure
Production Details
- Manufacturer
- TRW Automotive
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality Control
- Dimensional Checks: 100% inspectionMaterial Testing: Batch samplingPerformance Testing: Dynamic load testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Water-based coatings for corrosion protection
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 1.2 million unitsDefect Rate: 0.02%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the braking system
- Inspect brake pad thickness
- Check rotor surface condition
- Test brake fluid moisture content
- Lubricate caliper slide pins
- Inspect brake lines for damage
Use only DOT 3 or DOT 4 brake fluid
- Replace brake pads if worn
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect parking brake cables
- Check ABS sensor operation
Proper bedding procedure required for new pads
- Replace brake rotors
- Inspect and replace calipers if needed
- Replace brake hoses
- Test master cylinder operation
- Complete system bleed
Use torque wrench for all brake component fasteners
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1998-2004 Dodge Intrepid interchangeable with other models?
Are brake pads and rotors for the 1998-2004 Dodge Intrepid interchangeable with other models?
Brake pads and rotors for the 1998-2004 Dodge Intrepid are specifically designed for this model and may not be compatible with other vehicles. The Intrepid uses a unique brake system configuration, including rotor size and pad shape, tailored to its performance and safety requirements. Always verify part numbers and specifications before purchasing to ensure proper fitment and functionality.
Q2 What is the recommended maintenance schedule for the brakes on a 1998-2004 Dodge Intrepid?
What is the recommended maintenance schedule for the brakes on a 1998-2004 Dodge Intrepid?
The brakes on a 1998-2004 Dodge Intrepid should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically need replacement every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 1998-2004 Dodge Intrepid?
How do I replace the brake pads on a 1998-2004 Dodge Intrepid?
To replace brake pads on a 1998-2004 Dodge Intrepid, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's specifications. Test the brakes before driving.
Q4 What should I do if my brakes are squeaking or grinding on a 1998-2004 Dodge Intrepid?
What should I do if my brakes are squeaking or grinding on a 1998-2004 Dodge Intrepid?
Squeaking or grinding brakes on a 1998-2004 Dodge Intrepid often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if they are thinner than 3mm. Check the rotors for grooves or warping and resurface or replace them as needed. Ensure all components are properly lubricated and free of debris to prevent noise and ensure smooth operation.
Q5 How can I improve the braking performance of my 1998-2004 Dodge Intrepid?
How can I improve the braking performance of my 1998-2004 Dodge Intrepid?
To enhance braking performance on a 1998-2004 Dodge Intrepid, consider upgrading to high-performance brake pads and rotors. Ensure the brake fluid is fresh and meets DOT 3 or DOT 4 specifications. Regularly inspect and maintain the brake system, including calipers and lines. Avoid aggressive driving habits, as they can accelerate wear and reduce braking efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1998-2004 Dodge Intrepid Service Manual
Coming SoonComprehensive service manual covering brake system maintenance, repair, and troubleshooting for the 1998-2004 Dodge Intrepid.
Dodge Intrepid Brake System Technical Bulletin
Coming SoonTechnical bulletin addressing common brake system issues and updates for the 1998-2004 Dodge Intrepid.
Dodge Intrepid Brake Parts Catalog
Coming SoonCatalog listing brake pads, rotors, calipers, and other components for the 1998-2004 Dodge Intrepid.
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Technical Information
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