Dodge Intrepid 1998-2004 Brakes Specifications
Dodge Intrepid 1998-2004

Dodge Intrepid 1998-2004 Brakes Specifications

Explore detailed brake specifications for the 1998-2004 Dodge Intrepid, including pad sizes, rotor dimensions, and maintenance tips. Ideal for repairs, upgrades, and performance tuning.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1998-2004 Dodge Intrepid. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.

How to Use

Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor diameter' or 'brake pad material' to locate relevant information quickly.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.

Key Specifications

Front Rotor Diameter

11.8 inches (300 mm)

Rear Rotor Diameter

11.1 inches (282 mm)

Brake Pad Thickness (Front)

0.47 inches (12 mm)

Brake Fluid Type

DOT 3 or DOT 4

60-0 mph Stopping Distance

135 feet

Available Specifications

Brake System Components

This section covers the primary components of the Dodge Intrepid's braking system, including the rotors, calipers, pads, and master cylinder. Learn about their functions, materials, and specifications.

Front Brake Rotors
  • Diameter: 11.8 inches (300 mm)
  • Thickness: 1.02 inches (26 mm)
  • Material: Cast iron
  • Vented design for improved heat dissipation
  • Replacement interval: 50,000-70,000 miles
Rear Brake Rotors
  • Diameter: 11.1 inches (282 mm)
  • Thickness: 0.79 inches (20 mm)
  • Material: Cast iron
  • Solid design for rear braking
  • Replacement interval: 50,000-70,000 miles
Brake Pads
  • Material: Semi-metallic or ceramic
  • Front pad thickness (new): 0.47 inches (12 mm)
  • Rear pad thickness (new): 0.39 inches (10 mm)
  • Wear indicator included
  • Replacement interval: 30,000-50,000 miles

Brake System Performance

This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and heat management. Understand how the system performs under various conditions.

Stopping Distance
  • 60-0 mph stopping distance: 135 feet (average)
  • Brake force distribution: 60% front, 40% rear
  • ABS (Anti-lock Braking System) standard on all models
  • Improved traction control on later models
Pedal Feel and Response
  • Firm pedal feel with minimal travel
  • Hydraulic boost for consistent performance
  • ABS prevents wheel lockup during hard braking
  • Smooth modulation for controlled stops

Maintenance and Troubleshooting

This section provides guidance on maintaining the braking system and troubleshooting common issues. Learn about inspection intervals, fluid replacement, and signs of wear.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: 1.5 liters (system total)
  • Replacement interval: Every 2 years or 30,000 miles
  • Check for contamination or moisture regularly
Common Issues
  • Squeaking or grinding noises: Worn pads or rotors
  • Soft pedal: Air in the brake lines or fluid leak
  • Pulling to one side: Uneven pad wear or caliper issue
  • ABS warning light: Sensor or system malfunction

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit diagonal split
Platform
LH platform
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.8 inches (300 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Drum Diameter
9.5 inches (241 mm)
Rear Drum Width
2.0 inches (51 mm)
Brake Pad Length
5.9 inches (150 mm)
Brake Pad Width
2.4 inches (61 mm)
Brake Fluid Capacity
0.5 liters (16.9 fl oz)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-carbon steel
Brake Pads
Semi-metallic friction material
Brake Lines
Steel braided with rubber coating
Calipers
Aluminum alloy

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brake Force Distribution (EBD)
  • Traction Control System (TCS)
Caliper Design
  • Single-piston floating calipers
  • Dust boots for piston protection
  • Integrated wear sensors
Rotor Design
  • Vented front rotors
  • Slotted surface for heat dissipation
  • Zinc-coated hubs for corrosion resistance
Drum Design
  • Self-adjusting mechanism
  • Dual-shoe design
  • Heat-resistant lining
Fluid System
  • DOT 3 brake fluid compatible
  • Sealed master cylinder
  • Bleeder valves for air removal

Safety Features

Anti Lock System
  • Prevents wheel lockup
  • Maintains steering control during hard braking
Brake Wear Monitoring
  • Integrated wear sensors
  • Dashboard warning light
Emergency Braking
  • Dual-circuit design for redundancy
  • Automatic brake force distribution

Comfort Features

Pedal Feel
  • Progressive brake pedal response
  • Low noise operation
Vibration Control
  • Balanced rotors
  • Anti-vibration shims
Maintenance Ease
  • Easy-access caliper bolts
  • Replaceable wear components

Accessories

Upgrade Options
  • Performance brake pads
  • Drilled and slotted rotors
  • Stainless steel brake lines
Maintenance Tools
  • Brake caliper tool kit
  • Brake fluid tester
  • Rotor micrometer
Replacement Parts
  • OEM brake pads
  • Brake rotors
  • Brake drums

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Lubricate caliper pins
  • Inspect brake lines for leaks
  • Test parking brake operation
Maintenance Notes
Replace brake fluid every 2 years or 30,000 miles

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Defects in materials or workmanship
Rotors
Miles: 36,000
Years: 3
Coverage: Warping or cracking under normal use
Calipers
Miles: 60,000
Years: 5
Coverage: Seal failure or piston malfunction
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Leaks or internal failure

Production Details

Manufacturer
TRW Automotive
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Dimensional Checks: 100% inspection
Material Testing: Batch sampling
Performance Testing: Dynamic load testing
Sustainability Practices
  • Recycled materials in brake pads
  • Water-based coatings for corrosion protection
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 1.2 million units
Defect Rate: 0.02%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to the braking system

12,000
12
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid moisture content
  • Lubricate caliper slide pins
  • Inspect brake lines for damage

Use only DOT 3 or DOT 4 brake fluid

24,000
24
  • Replace brake pads if worn
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect parking brake cables
  • Check ABS sensor operation

Proper bedding procedure required for new pads

60,000
60
  • Replace brake rotors
  • Inspect and replace calipers if needed
  • Replace brake hoses
  • Test master cylinder operation
  • Complete system bleed

Use torque wrench for all brake component fasteners

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors for the 1998-2004 Dodge Intrepid interchangeable with other models?

Brake pads and rotors for the 1998-2004 Dodge Intrepid are specifically designed for this model and may not be compatible with other vehicles. The Intrepid uses a unique brake system configuration, including rotor size and pad shape, tailored to its performance and safety requirements. Always verify part numbers and specifications before purchasing to ensure proper fitment and functionality.

Q2

What is the recommended maintenance schedule for the brakes on a 1998-2004 Dodge Intrepid?

The brakes on a 1998-2004 Dodge Intrepid should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically need replacement every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles to maintain optimal performance and safety.

Q3

How do I replace the brake pads on a 1998-2004 Dodge Intrepid?

To replace brake pads on a 1998-2004 Dodge Intrepid, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's specifications. Test the brakes before driving.

Q4

What should I do if my brakes are squeaking or grinding on a 1998-2004 Dodge Intrepid?

Squeaking or grinding brakes on a 1998-2004 Dodge Intrepid often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if they are thinner than 3mm. Check the rotors for grooves or warping and resurface or replace them as needed. Ensure all components are properly lubricated and free of debris to prevent noise and ensure smooth operation.

Q5

How can I improve the braking performance of my 1998-2004 Dodge Intrepid?

To enhance braking performance on a 1998-2004 Dodge Intrepid, consider upgrading to high-performance brake pads and rotors. Ensure the brake fluid is fresh and meets DOT 3 or DOT 4 specifications. Regularly inspect and maintain the brake system, including calipers and lines. Avoid aggressive driving habits, as they can accelerate wear and reduce braking efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1998-2004 Dodge Intrepid Service Manual

Coming Soon

Comprehensive service manual covering brake system maintenance, repair, and troubleshooting for the 1998-2004 Dodge Intrepid.

Dodge Intrepid Brake System Technical Bulletin

Coming Soon

Technical bulletin addressing common brake system issues and updates for the 1998-2004 Dodge Intrepid.

Dodge Intrepid Brake Parts Catalog

Coming Soon

Catalog listing brake pads, rotors, calipers, and other components for the 1998-2004 Dodge Intrepid.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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