Dodge Intrepid 1993-1997 HVAC Specifications
Dodge Intrepid 1993-1997

Dodge Intrepid 1993-1997 HVAC Specifications

Explore detailed HVAC system specifications for the 1993-1997 Dodge Intrepid. Learn about components, maintenance tips, and repair guidance for optimal climate control performance.

Updated

Overview Specifications

This document provides detailed HVAC specifications for the 1993-1997 Dodge Intrepid. It includes information on system components, performance metrics, and maintenance guidelines. Use this guide to understand the HVAC system's functionality, troubleshoot issues, and ensure optimal performance. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to the HVAC system, such as 'blower motor' or 'refrigerant type,' to find relevant sections.

Navigate through the document using the section titles and subsections. Each major section covers a specific aspect of the HVAC system, with detailed points listed under subsections for easy reference.

Key Specifications

Refrigerant Type

R-134a

Maximum Airflow

250 CFM

Cooling Capacity

20°F below ambient

Blower Motor Speeds

4 speeds

Filter Replacement Interval

12,000-15,000 miles

Available Specifications

HVAC System Components

This section outlines the major components of the HVAC system in the 1993-1997 Dodge Intrepid. It includes details on the blower motor, evaporator, condenser, and compressor, along with their roles in the system.

Blower Motor
  • Located in the HVAC housing unit
  • Responsible for circulating air through the vents
  • Operates at multiple speeds controlled by the fan switch
  • Common issues include motor failure or resistor problems
Evaporator and Condenser
  • Evaporator cools and dehumidifies air before it enters the cabin
  • Condenser releases heat absorbed from the cabin to the outside
  • Both components are part of the refrigerant cycle
  • Regular cleaning prevents mold and odor buildup
Compressor
  • Driven by the engine via a serpentine belt
  • Compresses refrigerant to facilitate heat exchange
  • Common failure points include clutch issues or leaks
  • Requires proper refrigerant levels for optimal performance

HVAC Performance Metrics

This section covers the performance metrics of the HVAC system, including airflow rates, cooling capacity, and heating efficiency. It also provides guidelines for maintaining system performance.

Airflow Rates
  • Maximum airflow of 250 CFM (cubic feet per minute)
  • Adjustable through fan speed settings
  • Reduced airflow may indicate clogged filters or duct issues
Cooling Capacity
  • Designed to cool cabin to 20°F below ambient temperature
  • Dependent on refrigerant type and charge level
  • R-134a refrigerant used in this model
Heating Efficiency
  • Utilizes engine coolant for heating
  • Heater core transfers heat to cabin air
  • Efficiency depends on thermostat operation and coolant flow

Maintenance and Troubleshooting

This section provides guidelines for maintaining the HVAC system and troubleshooting common issues. It includes tips for replacing filters, checking refrigerant levels, and diagnosing problems.

Filter Replacement
  • Cabin air filter should be replaced every 12,000-15,000 miles
  • Located behind the glove compartment
  • Clogged filters reduce airflow and system efficiency
Refrigerant Checks
  • Check refrigerant levels annually
  • Low levels indicate leaks in the system
  • Use a manifold gauge set for accurate pressure readings
Common Issues
  • Weak airflow: Check blower motor and filters
  • No cooling: Inspect compressor and refrigerant levels
  • Unusual odors: Clean evaporator and replace filters

Component Specifications

Overview

Type
Automatic Climate Control System
Configuration
Dual-Zone
Platform
Chrysler LH Platform
Material
Plastic and Aluminum
Location
Dashboard Center

Dimensions

Blower Motor Diameter
5.5 inches (140 mm)
Evaporator Core Length
12 inches (305 mm)
Condenser Core Width
18 inches (457 mm)
Compressor Height
6.3 inches (160 mm)
Heater Core Thickness
1.2 inches (30 mm)
Ductwork Length
48 inches (1219 mm)
Control Panel Width
8 inches (203 mm)

Materials

Blower Motor
Steel and Copper
Evaporator Core
Aluminum
Condenser Core
Aluminum
Heater Core
Copper and Brass
Ductwork
Plastic

Features

Climate Control
  • Automatic Temperature Control
  • Dual-Zone Climate Settings
  • Rear Defrost
  • Cabin Air Filter
Air Distribution
  • Front and Rear Vents
  • Adjustable Airflow Direction
  • Recirculation Mode
  • Defrost Mode
Performance
  • High-Efficiency Compressor
  • Variable Speed Blower Motor
  • Thermostatic Expansion Valve
Controls
  • Digital Temperature Display
  • Rotary Knobs for Fan Speed
  • Mode Selector Buttons
Sensors
  • Interior Temperature Sensor
  • Exterior Temperature Sensor
  • Sunload Sensor

Safety Features

Overheat Protection
  • High-Pressure Cutoff Switch
  • Thermal Fuse
Electrical Safety
  • Circuit Breaker
  • Fuse Protection
Refrigerant Safety
  • Low Refrigerant Sensor
  • Leak Detection

Comfort Features

Temperature Control
  • Precise Temperature Adjustment
  • Dual-Zone Settings
Air Quality
  • Cabin Air Filter
  • Recirculation Mode
Noise Reduction
  • Quiet Blower Motor
  • Insulated Ductwork
Defrosting
  • Quick Defrost Function
  • Rear Window Defrost

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Charcoal Filter
Controls
  • Replacement Knobs
  • Control Panel Buttons
  • Temperature Sensor
Maintenance
  • Refrigerant Recharge Kit
  • Compressor Oil
  • O-Ring Kit

Maintenance

Service interval
Every 12 months or 12,000 miles
Service Items
  • Inspect Refrigerant Levels
  • Check Compressor Operation
  • Replace Cabin Air Filter
  • Inspect Ductwork for Leaks
  • Test Blower Motor Function
Maintenance Notes
Use only R134a refrigerant. Ensure proper compressor oil levels.

Warranty

Basic
Years: 3
Miles: 36000
Coverage: Parts and Labor
Compressor
Years: 5
Miles: 60000
Coverage: Parts Only
Refrigerant System
Years: 2
Miles: 24000
Coverage: Leak Repair
Labor
Years: 1
Miles: 12000
Coverage: Labor Only

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Injection Molding for Plastic Components
  • Extrusion for Aluminum Cores
  • Automated Assembly
Quality Control
Testing: Pressure Testing, Leak Detection, Performance Calibration
Standards: ISO 9001 Certified
Sustainability
  • Recyclable Materials
  • Low-Emission Refrigerant
  • Energy-Efficient Production
Production Metrics
Units Per Year: 150000
Defect Rate: 0.5%

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12000
12
  • Inspect Refrigerant Levels
  • Check Compressor Operation
  • Replace Cabin Air Filter
  • Inspect Ductwork for Leaks
  • Test Blower Motor Function

Ensure proper refrigerant type (R134a) is used.

24000
24
  • Inspect Condenser and Evaporator Cores
  • Check Electrical Connections
  • Test Temperature Sensors
  • Inspect Heater Core for Leaks

Use diagnostic tools for sensor testing.

60000
60
  • Replace Refrigerant
  • Inspect and Replace Compressor if Needed
  • Flush Heater Core
  • Inspect and Replace Blower Motor if Needed

Major service requires specialized equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the HVAC system in a 1993-1997 Dodge Intrepid?

The HVAC system in the 1993-1997 Dodge Intrepid is designed to provide efficient heating, ventilation, and air conditioning. It includes a blower motor, evaporator core, heater core, and a refrigerant system compatible with R-134a. The system is controlled via a manual or automatic climate control panel, depending on the trim level. The blower motor operates at multiple speeds, and the system is compatible with standard replacement parts for these model years.

Q2

What maintenance is required for the HVAC system in a 1993-1997 Dodge Intrepid?

Regular maintenance for the HVAC system includes checking and replacing the cabin air filter, inspecting the blower motor and resistor, and ensuring the refrigerant levels are adequate. The system should be inspected annually for leaks, and the evaporator and heater cores should be flushed if necessary. Additionally, the belts and hoses connected to the HVAC system should be checked for wear and replaced as needed to maintain optimal performance.

Q3

How do I replace the blower motor in a 1993-1997 Dodge Intrepid?

To replace the blower motor, first disconnect the battery. Remove the glove box and locate the blower motor housing. Disconnect the electrical connector and remove the mounting screws. Carefully extract the old blower motor and install the new one, ensuring it is securely fastened. Reconnect the electrical connector and reassemble the glove box. Test the new blower motor to ensure proper operation before reconnecting the battery.

Q4

What should I do if the HVAC system in my 1993-1997 Dodge Intrepid is not blowing air?

If the HVAC system is not blowing air, first check the blower motor fuse and relay. If these are functional, inspect the blower motor resistor and wiring for damage. A faulty blower motor or clogged cabin air filter could also be the cause. If the issue persists, the climate control panel or wiring harness may need to be inspected for faults or corrosion.

Q5

How can I optimize the performance of the HVAC system in my 1993-1997 Dodge Intrepid?

To optimize HVAC performance, ensure the refrigerant levels are correct and the system is free of leaks. Regularly replace the cabin air filter and clean the evaporator and heater cores. Use the recirculation mode to improve cooling efficiency and reduce strain on the system. Additionally, inspect and maintain the belts and hoses connected to the HVAC system to prevent performance degradation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1993-1997 Dodge Intrepid Service Manual

Coming Soon

Comprehensive service manual covering all systems, including HVAC, for the 1993-1997 Dodge Intrepid.

HVAC System Technical Service Bulletin

Coming Soon

Technical service bulletin addressing common HVAC system issues and updates for the 1993-1997 Dodge Intrepid.

Dodge Intrepid HVAC Parts Catalog

Coming Soon

Catalog listing all HVAC-related parts and accessories for the 1993-1997 Dodge Intrepid.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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