Dodge Intrepid 1993-1997 Brakes Specifications
Explore the complete brake specifications for the 1993-1997 Dodge Intrepid, including rotor dimensions, pad types, caliper details, and hydraulic system information. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1993-1997 Dodge Intrepid. It is designed to assist mechanics, enthusiasts, and owners in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.
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Key Specifications
Front Rotor Diameter
11.1 inches (282 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Brake Fluid Type
DOT 3 or DOT 4
Master Cylinder Bore
1.0 inch (25.4 mm)
Brake Pad Thickness (New)
0.47 inches (12 mm)
Available Specifications
Front Brakes
This section covers the front braking system of the 1993-1997 Dodge Intrepid, including the brake calipers, rotors, and pads. It provides details on dimensions, materials, and maintenance recommendations.
Front Brakes
This section covers the front braking system of the 1993-1997 Dodge Intrepid, including the brake calipers, rotors, and pads. It provides details on dimensions, materials, and maintenance recommendations.
Brake Calipers
- Single-piston floating calipers
- Made of cast iron for durability
- Designed for easy pad replacement
- Compatible with standard DOT 3 or DOT 4 brake fluid
Brake Rotors
- Ventilated disc design for improved heat dissipation
- Diameter: 11.1 inches (282 mm)
- Thickness: 1.02 inches (26 mm)
- Minimum thickness after machining: 0.98 inches (25 mm)
Brake Pads
- Semi-metallic compound for balanced performance
- Pad thickness (new): 0.47 inches (12 mm)
- Minimum pad thickness: 0.12 inches (3 mm)
- Includes wear indicators for easy monitoring
Rear Brakes
This section details the rear braking system, including the drum or disc brake setup, depending on the model year and trim. It provides specifications for components and maintenance tips.
Rear Brakes
This section details the rear braking system, including the drum or disc brake setup, depending on the model year and trim. It provides specifications for components and maintenance tips.
Brake Drums (Base Models)
- Diameter: 9.0 inches (229 mm)
- Width: 1.73 inches (44 mm)
- Cast iron construction
- Includes self-adjusting mechanism
Rear Disc Brakes (Optional)
- Single-piston calipers
- Solid disc design
- Diameter: 10.7 inches (272 mm)
- Thickness: 0.39 inches (10 mm)
Parking Brake
- Cable-actuated system
- Integrated with rear drum or disc brakes
- Adjustable for optimal tension
- Engages with a hand lever or foot pedal
Brake Fluid and Hydraulics
This section explains the brake fluid requirements and hydraulic system components, including the master cylinder and brake lines. It also covers bleeding procedures and fluid replacement intervals.
Brake Fluid and Hydraulics
This section explains the brake fluid requirements and hydraulic system components, including the master cylinder and brake lines. It also covers bleeding procedures and fluid replacement intervals.
Brake Fluid
- Recommended type: DOT 3 or DOT 4
- Capacity: Approximately 1.5 liters (1.6 quarts)
- Replace every 2 years or 30,000 miles
- Check for contamination regularly
Master Cylinder
- Dual-circuit design for safety
- Bore diameter: 1.0 inch (25.4 mm)
- Includes fluid level sensor
- Inspect for leaks and wear annually
Brake Lines
- Steel braided lines for durability
- Routed to avoid heat sources
- Check for corrosion and damage during maintenance
- Replace if cracks or swelling are detected
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit diagonal split
- Platform
- LH platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.0 inches (279.4 mm)
- Front Rotor Thickness
- 1.02 inches (26 mm)
- Rear Drum Diameter
- 9.0 inches (228.6 mm)
- Rear Drum Width
- 1.75 inches (44.5 mm)
- Brake Pad Length
- 5.5 inches (139.7 mm)
- Brake Pad Width
- 2.5 inches (63.5 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- Steel with heat-treated surface
- Brake Pads
- Semi-metallic friction material
- Brake Shoes
- Organic friction material
- Brake Lines
- Steel braided with rubber coating
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Proportioning valve for rear brakes
- Dual-piston front calipers
- Cooling
-
- Vented front rotors
- Heat-resistant brake pads
- Drum cooling fins
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- High-temperature brake fluid
- Performance
-
- Progressive brake pedal feel
- Low-noise brake pads
- Consistent stopping power
Safety Features
- Anti Lock Brakes
-
- Prevents wheel lock-up
- Improves steering control during braking
- Brake Wear indicator
-
- Audible wear sensor
- Visual inspection grooves
- Emergency Braking
-
- Dual-circuit system for redundancy
- Mechanical parking brake
Comfort Features
- Pedal Response
-
- Smooth engagement
- Adjustable pedal height
- Noise Reduction
-
- Anti-squeal shims
- Chamfered brake pads
- Vibration Control
-
- Balanced rotors
- Dampened brake shoes
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool
- Drum brake spring tool
- Brake bleeder kit
- Maintenance Kits
-
- Brake pad replacement kit
- Brake shoe replacement kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines for leaks
- Test ABS functionality
- Replace brake fluid
- Maintenance Notes
-
- Use DOT 3 or DOT 4 brake fluid
- Avoid over-tightening caliper bolts
- Clean and lubricate slide pins
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping
- Brake Lines
- Miles: 60,000Years: 5Coverage: Replacement for leaks
- Labor
- Miles: 12,000Years: 1Coverage: Free adjustment and inspection
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Casting for rotors and drums
- Heat treatment for durability
- Precision machining for fitment
- Quality Control
- Rotor inspection: Balancing and thickness checksPad inspection: Friction material adhesion testLine Inspection: Pressure testing for leaks
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid disposal
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor and drum surfaces
- Test brake fluid moisture content
- Inspect brake lines for damage
- Lubricate caliper slide pins
Use only manufacturer-recommended brake fluid
- Replace brake pads if worn
- Resurface or replace rotors
- Inspect brake shoe wear
- Check parking brake adjustment
- Flush and replace brake fluid
Ensure proper bedding of new brake pads
- Replace brake shoes if worn
- Inspect and replace brake lines if necessary
- Test ABS system functionality
- Replace brake fluid completely
- Inspect master cylinder for leaks
Major service requires specialized tools and expertise
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1993-1997 Dodge Intrepid interchangeable with other models?
Are brake pads and rotors for the 1993-1997 Dodge Intrepid interchangeable with other models?
Brake pads and rotors for the 1993-1997 Dodge Intrepid are specifically designed for this model and may not be compatible with other vehicles. The Intrepid uses a unique brake system configuration, including rotor size and pad shape, tailored to its performance and safety standards. Always verify part numbers and specifications before purchasing to ensure proper fitment and functionality.
Q2 What is the recommended maintenance schedule for the brakes on a 1993-1997 Dodge Intrepid?
What is the recommended maintenance schedule for the brakes on a 1993-1997 Dodge Intrepid?
For the 1993-1997 Dodge Intrepid, it is recommended to inspect the brake system every 12,000 miles or annually. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 1993-1997 Dodge Intrepid?
How do I replace the brake pads on a 1993-1997 Dodge Intrepid?
To replace brake pads on a 1993-1997 Dodge Intrepid, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors. Install the new pads, ensuring they are properly seated. Reattach the caliper and tighten the bolts. Finally, reinstall the wheels and test the brakes before driving.
Q4 What should I do if my brakes are squeaking or grinding on a 1993-1997 Dodge Intrepid?
What should I do if my brakes are squeaking or grinding on a 1993-1997 Dodge Intrepid?
Squeaking or grinding brakes on a 1993-1997 Dodge Intrepid often indicate worn brake pads or rotors. Inspect the brake system for pad thickness and rotor condition. If pads are worn below 3mm, replace them immediately. Grinding noises may suggest metal-on-metal contact, requiring rotor resurfacing or replacement. Clean and lubricate brake components to reduce noise and ensure proper operation.
Q5 How can I improve the braking performance of my 1993-1997 Dodge Intrepid?
How can I improve the braking performance of my 1993-1997 Dodge Intrepid?
To enhance braking performance on a 1993-1997 Dodge Intrepid, consider upgrading to high-performance brake pads and rotors. Ensure proper bedding-in of new components by following manufacturer guidelines. Regularly inspect and maintain the brake system, including fluid levels and caliper function. Avoid aggressive driving and excessive heat buildup to prolong brake life and maintain optimal performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1993-1997 Dodge Intrepid Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1993-1997 Dodge Intrepid.
Dodge Intrepid Brake System Technical Bulletin
Coming SoonTechnical service bulletin addressing common brake system issues and updates for the 1993-1997 Dodge Intrepid.
1993-1997 Dodge Intrepid Brake Parts Catalog
Coming SoonDetailed catalog listing brake pads, rotors, calipers, and other components for the 1993-1997 Dodge Intrepid.
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Technical Information
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