Dodge Durango 2004-2009 HVAC Specifications
Dodge Durango 2004-2009

Dodge Durango 2004-2009 HVAC Specifications

Explore detailed HVAC system specifications for the 2004-2009 Dodge Durango, including component details, performance metrics, and maintenance tips. Ideal for repairs, upgrades, and troubleshooting.

Updated

Overview Specifications

This document provides detailed HVAC specifications for the 2004-2009 Dodge Durango. It includes information on system components, performance metrics, and maintenance guidelines. Use this guide to understand the HVAC system's functionality, troubleshoot issues, and ensure optimal performance. The document is organized into sections for easy navigation, with quick reference tables for key specifications.

How to Use

Use the search function to find specific terms or components within the document. Enter keywords like 'blower motor' or 'refrigerant type' to locate relevant sections quickly.

Navigate through the document using the table of contents or section headers. Each major section is divided into subsections for detailed information on specific HVAC components and features.

Key Specifications

Refrigerant Type

R134a

Cooling Capacity

24,000 BTU/hour

Heating Capacity

30,000 BTU/hour

Airflow Capacity

450 CFM

Cabin Air Filter Replacement Interval

15,000-20,000 miles

Available Specifications

HVAC System Components

This section covers the primary components of the HVAC system in the 2004-2009 Dodge Durango, including the blower motor, evaporator, condenser, and compressor. Learn about their functions and how they work together to provide heating, ventilation, and air conditioning.

Blower Motor
  • Located in the HVAC housing unit
  • Responsible for circulating air through the vents
  • Operates at multiple speed settings
  • Controlled by the HVAC control panel
  • Common issues include motor failure or resistor problems
  • Replacement requires removing the glove box or dashboard panel
Evaporator and Condenser
  • Evaporator cools air by absorbing heat
  • Condenser releases heat absorbed from the cabin
  • Both are part of the refrigerant cycle
  • Located in the front of the vehicle
  • Prone to clogging or leaks over time
  • Regular cleaning and inspection recommended

HVAC Performance Metrics

This section outlines the performance metrics of the HVAC system, including airflow capacity, cooling efficiency, and heating output. Understand how the system performs under different conditions and what to expect in terms of comfort.

Airflow Capacity
  • Maximum airflow of 450 CFM (cubic feet per minute)
  • Adjustable through fan speed settings
  • Dual-zone climate control available in higher trims
  • Rear HVAC system for passenger comfort
  • Airflow can be directed to feet, face, or windshield
  • Filters ensure clean air circulation
Cooling and Heating Efficiency
  • Cooling capacity of 24,000 BTU/hour
  • Heating capacity of 30,000 BTU/hour
  • Uses R134a refrigerant
  • Heater core integrated with engine coolant system
  • Optimal performance in temperatures ranging from -20°F to 120°F
  • Automatic temperature control in select models

Maintenance and Troubleshooting

This section provides guidelines for maintaining the HVAC system and troubleshooting common issues. Learn how to replace filters, check refrigerant levels, and address problems like weak airflow or unusual noises.

Routine Maintenance
  • Replace cabin air filter every 15,000-20,000 miles
  • Inspect refrigerant levels annually
  • Check for leaks in hoses and connections
  • Clean evaporator and condenser coils
  • Lubricate blower motor bearings if necessary
  • Test HVAC controls for proper operation
Common Issues and Solutions
  • Weak airflow: Check for clogged filters or faulty blower motor
  • No cooling: Inspect refrigerant levels and compressor
  • Unusual noises: Examine blower motor and fan blades
  • Foul odors: Replace cabin air filter and clean evaporator
  • Inconsistent temperature: Check thermostat and blend doors
  • System not turning on: Inspect fuses and wiring

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
Integrated with Vehicle Electronics
Material
Plastic and Aluminum Housing
Location
Front Dashboard

Dimensions

Unit Width
24.5 inches (62.23 cm)
Unit Height
8.75 inches (22.23 cm)
Unit Depth
12.25 inches (31.12 cm)
Vent Diameter
2.5 inches (6.35 cm)
Duct Diameter
3 inches (7.62 cm)
Compressor Length
10.5 inches (26.67 cm)
Condenser Width
18 inches (45.72 cm)

Materials

Housing
High-Density Plastic
Evaporator Coil
Aluminum
Compressor
Cast Aluminum
Ducting
Reinforced Rubber
Blower Motor
Steel and Copper

Features

Climate Control
  • Dual-Zone Temperature Adjustment
  • Automatic Temperature Regulation
  • Rear Ventilation Control
Air Quality
  • Cabin Air Filter
  • Recirculation Mode
  • Defrost with Humidity Control
Performance
  • High-Efficiency Compressor
  • Variable Speed Blower
  • Quick Cooling and Heating
Display
  • Digital Temperature Readout
  • LED Backlit Controls
  • System Diagnostics Display
integration
  • Steering Wheel Controls
  • Integration with Infotainment System
  • Remote Start Compatibility

Safety Features

Overheat Protection
  • Automatic Shutdown at High Temperatures
  • Thermal Fuse Protection
Airflow Control
  • Defrost Priority Mode
  • Automatic Airflow Redirection
Electrical Safety
  • Short Circuit Protection
  • Ground Fault Detection

Comfort Features

Temperature Control
  • Precision Temperature Adjustment
  • Memory Settings for Driver and Passenger
Airflow
  • Multi-Speed Blower
  • Adjustable Vent Direction
Noise Reduction
  • Quiet Mode Operation
  • Vibration Dampening
Convenience
  • Auto-On with Remote Start
  • Defrost Timer

Accessories

Filters
  • Cabin Air Filter
  • Charcoal Odor Filter
  • Allergen Filter
Upgrades
  • Rear HVAC Unit
  • Heated Seats Integration
  • Solar Reflective Glass
Tools
  • AC Recharge Kit
  • Diagnostic Scanner
  • Pressure Gauge Set

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Replace Cabin Air Filter
  • Inspect Refrigerant Levels
  • Check Compressor Belt Tension
  • Clean Evaporator Coil
  • Test Blower Motor Operation
Maintenance Notes
Use only OEM-approved refrigerants and lubricants.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Compressor and Condenser
Corrosion
Miles: 100,000
Years: 7
Coverage: Housing and Ducting
Emissions
Miles: 80,000
Years: 8
Coverage: Refrigerant System

Production Details

Manufacturer
Dodge
Manufacturing Process
  • Injection Molding for Housing
  • Robotic Assembly for Compressor
  • Precision Welding for Coils
Quality Control
Testing: Pressure Testing, Leak Detection, Performance Calibration
Standards: ISO 9001 Certified
Sustainability
  • Recyclable Materials
  • Low-Emission Refrigerants
  • Energy-Efficient Production
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Energy Usage: 15 kWh per Unit

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12,000
12
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Test Blower Motor Operation
  • Inspect Compressor Belt
  • Clean Evaporator Coil

Ensure proper refrigerant type is used.

24,000
24
  • Inspect Ducting for Leaks
  • Test Temperature Sensors
  • Check Electrical Connections
  • Lubricate Blower Motor
  • Inspect Condenser for Damage

Use diagnostic tools for system testing.

60,000
60
  • Replace Refrigerant
  • Inspect and Replace Compressor if Needed
  • Test System Pressure
  • Check for Corrosion in Housing
  • Calibrate Climate Control System

Major service requires specialized equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system compatible with all 2004-2009 Dodge Durango models?

The HVAC system is compatible with all 2004-2009 Dodge Durango models, including both V6 and V8 engine configurations. However, specific components like blower motors or control modules may vary slightly depending on trim levels and optional features. Always verify part numbers and compatibility using the vehicle's VIN or a trusted parts catalog before purchasing or installing.

Q2

What maintenance does the HVAC system require?

Regular maintenance for the HVAC system includes replacing the cabin air filter every 15,000-30,000 miles, inspecting and cleaning the evaporator and condenser coils, and checking refrigerant levels annually. Additionally, ensure the blower motor and vents are free of debris. Periodic inspections of hoses and seals for leaks are also recommended to maintain optimal performance.

Q3

How do I replace the cabin air filter in a 2004-2009 Dodge Durango?

To replace the cabin air filter, locate the filter housing behind the glove box. Open the glove box and remove the retaining screws or clips. Slide out the old filter and insert the new one, ensuring it is oriented correctly. Reassemble the glove box and test the HVAC system to confirm proper airflow. Refer to the owner's manual for detailed instructions.

Q4

What should I do if the HVAC system is not blowing cold air?

If the HVAC system is not blowing cold air, first check the refrigerant levels and look for leaks. Inspect the compressor clutch for engagement and ensure the condenser fan is functioning. If these components are working, the issue may be a faulty blend door actuator or a clogged expansion valve. A professional diagnostic scan may be required for advanced troubleshooting.

Q5

How can I optimize the performance of my HVAC system?

To optimize HVAC performance, ensure the system is free of debris and leaks. Use high-quality refrigerant and replace worn components like belts and hoses. Regularly clean the condenser and evaporator coils to improve heat exchange efficiency. Additionally, consider upgrading to a high-performance cabin air filter for better airflow and air quality.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2004-2009 Dodge Durango HVAC Service Manual

Coming Soon

This manual provides detailed instructions for diagnosing, repairing, and maintaining the HVAC system, including wiring diagrams and component specifications.

Technical Service Bulletin: HVAC System Updates

Coming Soon

This bulletin outlines common issues and updates for the HVAC system, including software updates and part replacements for improved performance.

Dodge Durango HVAC Parts Catalog

Coming Soon

A comprehensive catalog of OEM and aftermarket HVAC parts, including blower motors, compressors, and control modules, with part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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