Dodge Durango 2004-2009 Drivetrain Specifications
Dodge Durango 2004-2009

Dodge Durango 2004-2009 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 2004-2009 Dodge Durango, including engine, transmission, transfer case, and axle details. Perfect for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 2004-2009 Dodge Durango. It is designed to assist users in understanding the vehicle's drivetrain components, configurations, and performance characteristics. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about the drivetrain system.

How to Use

Use the search bar to enter keywords related to the drivetrain, such as 'transmission' or 'axle ratio'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Transmission Options

4-speed auto, 5-speed auto, 6-speed manual

Axle Ratio

3.55 (std), 3.92 (opt)

4WD System

Part-time, Full-time

Transfer Case

2-speed, Selec-Trac

Towing Capacity

Up to 8,900 lbs

Available Specifications

Transmission System

This section covers the transmission options available for the 2004-2009 Dodge Durango, including automatic and manual configurations. It also details the gear ratios, shift patterns, and performance characteristics.

Automatic Transmission
  • 4-speed automatic transmission (45RFE) standard on most models
  • 5-speed automatic transmission (545RFE) available on higher trims
  • Gear ratios optimized for towing and off-road performance
  • Electronic shift control for smooth operation
  • Optional tow/haul mode for improved towing capability
  • Sealed for life design requiring minimal maintenance
Manual Transmission
  • 6-speed manual transmission available on select trims
  • Heavy-duty clutch for improved durability
  • Gear ratios designed for performance and fuel efficiency
  • Direct shift linkage for precise gear changes
  • Limited availability compared to automatic options

Transfer Case and 4WD System

This section explains the transfer case and 4WD system options for the Dodge Durango, including part-time and full-time 4WD configurations. It also covers the operation and maintenance of these systems.

Part-Time 4WD
  • Available on base and mid-level trims
  • 2-speed transfer case with high and low ranges
  • Manual shift lever for engaging 4WD
  • Ideal for off-road and low-traction conditions
  • Not recommended for use on dry pavement
Full-Time 4WD
  • Available on higher trims and performance models
  • Selec-Trac system with automatic torque distribution
  • Electronic shift-on-the-fly capability
  • Suitable for all driving conditions
  • Includes neutral position for flat towing

Axle and Differential

This section provides details about the axle and differential configurations, including gear ratios, limited-slip differentials, and axle types. It also covers maintenance and performance considerations.

Rear Axle
  • Standard 3.55 axle ratio for most models
  • Optional 3.92 axle ratio for improved towing capacity
  • Heavy-duty axle design for durability
  • Limited-slip differential available on performance trims
  • Sealed bearings for reduced maintenance
Front Axle
  • Independent front suspension with CV joints
  • Designed for improved handling and ride comfort
  • Sealed for life design requiring minimal maintenance
  • Compatible with 4WD and AWD systems

Component Specifications

Overview

Type
4WD/AWD
Configuration
Front-engine, rear-wheel drive with optional all-wheel drive
Platform
Chrysler LX platform
Material
High-strength steel and aluminum
Location
Underbody, center-mounted transfer case

Dimensions

Transfer Case Length
18.5 inches (470 mm)
Transfer Case Width
12.2 inches (310 mm)
Transfer Case Height
10.6 inches (270 mm)
Driveshaft Diameter
3.5 inches (89 mm)
Axle Length
58.7 inches (1490 mm)
Differential Width
12.8 inches (325 mm)
Ground Clearance
8.1 inches (206 mm)

Materials

Transfer Case
Aluminum alloy
Driveshaft
High-strength steel
Axles
Forged steel
Differential Housing
Cast iron
Gears
Hardened alloy steel

Features

Transfer Case
  • Electronic shift-on-the-fly
  • 2-speed operation
  • Neutral towing capability
  • Sealed for life lubrication
Differential
  • Limited-slip rear differential
  • Open front differential
  • Sealed bearings
  • High-capacity cooling fins
Driveshaft
  • Balanced for high-speed operation
  • U-joint design
  • Corrosion-resistant coating
Axles
  • Heavy-duty construction
  • Spline design for torque transfer
  • Sealed CV joints
Suspension integration
  • Independent front suspension
  • Solid rear axle
  • Shock absorber compatibility

Safety Features

Stability Control
  • Electronic Stability Program (ESP)
  • Traction control system
Braking
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
Structural
  • Reinforced underbody
  • Crash-resistant drivetrain components

Comfort Features

Noise Reduction
  • Insulated transfer case
  • Balanced driveshaft
Vibration Control
  • Dampened mounts
  • Precision-balanced components
Ride Quality
  • Smooth power delivery
  • Adaptive AWD system

Accessories

Upgrades
  • Heavy-duty skid plates
  • Performance differential cover
  • Upgraded driveshaft
Maintenance Tools
  • Transfer case fluid pump
  • Differential fill tool
  • Torque wrench set
Protection
  • Underbody coating
  • Driveshaft loop
  • Axle seals

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Transfer case fluid change
  • Differential fluid change
  • Driveshaft inspection
  • U-joint lubrication
  • Axle seal inspection
Maintenance Notes
Use only manufacturer-recommended fluids and lubricants.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 100,000
Years: 7
Coverage: Drivetrain components
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation only
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 assistance

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Casting for differential housing
  • Forging for axles
  • CNC machining for gears
Quality Control
inspection: 100% component testing
Tolerances: ±0.001 inches for critical components
Sustainability Practices
  • Recycled materials in housings
  • Energy-efficient manufacturing
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transfer case for leaks
  • Check differential fluid level
  • Lubricate U-joints
  • Inspect driveshaft balance
  • Check axle seals

Use only Mopar-approved fluids.

60,000
48
  • Replace transfer case fluid
  • Replace differential fluid
  • Inspect CV joints
  • Check driveshaft alignment
  • Test AWD system operation

Requires special tools for fluid replacement.

100,000
84
  • Complete drivetrain inspection
  • Replace U-joints if necessary
  • Check gear mesh in differential
  • Inspect transfer case chain tension
  • Perform AWD system calibration

Major service may require dealership equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What drivetrain options are available for the 2004-2009 Dodge Durango?

The 2004-2009 Dodge Durango offers two drivetrain options: rear-wheel drive (RWD) and all-wheel drive (AWD). The RWD is standard, while the AWD system is optional and provides enhanced traction and stability in various driving conditions. Both drivetrains are compatible with the 3.7L V6, 4.7L V8, and 5.7L HEMI V8 engines, depending on the trim level and model year.

Q2

What maintenance is required for the Durango's drivetrain?

Regular maintenance for the Durango's drivetrain includes checking and replacing the transfer case fluid every 30,000 miles, inspecting the driveshaft and U-joints for wear, and ensuring the differential fluid is changed every 50,000 miles. For AWD models, the front and rear differentials and the transfer case should be serviced according to the manufacturer's recommendations to maintain optimal performance.

Q3

How do I replace the driveshaft on a 2004-2009 Dodge Durango?

To replace the driveshaft, first, secure the vehicle on a lift or jack stands. Remove the bolts connecting the driveshaft to the differential and transfer case. Mark the driveshaft orientation for proper reinstallation. Slide the old driveshaft out and install the new one, aligning the marks. Reattach the bolts and torque them to the manufacturer's specifications. Finally, test the vehicle to ensure proper operation.

Q4

What should I do if my Durango's AWD system is not engaging?

If the AWD system fails to engage, check the transfer case fluid level and condition. Inspect the AWD control module and wiring for damage or loose connections. Ensure the tires are of the same size and tread depth, as mismatched tires can prevent proper AWD operation. If issues persist, use a diagnostic scanner to check for error codes and consult a professional mechanic.

Q5

How can I optimize the performance of my Durango's drivetrain?

To optimize drivetrain performance, use high-quality synthetic fluids for the differentials and transfer case. Regularly inspect and replace worn components like U-joints and CV axles. Ensure proper tire alignment and rotation to reduce strain on the drivetrain. For AWD models, avoid excessive towing or off-road use without proper maintenance to prevent premature wear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2004-2009 Dodge Durango Service Manual

Coming Soon

Comprehensive guide covering drivetrain maintenance, repair procedures, and technical specifications for the 2004-2009 Dodge Durango.

Technical Service Bulletin: AWD System Diagnostics

Coming Soon

Provides diagnostic procedures and solutions for common AWD system issues in the 2004-2009 Dodge Durango.

Dodge Durango Drivetrain Parts Catalog

Coming Soon

Detailed catalog of drivetrain components, including driveshafts, differentials, and transfer case parts for the 2004-2009 Durango.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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