Dodge Durango 2004-2009 Brakes Specifications
Explore the comprehensive brake system specifications for the 2004-2009 Dodge Durango, including rotor sizes, pad thickness, and caliper details. Perfect for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2004-2009 Dodge Durango. It is designed to help users understand the components, maintenance requirements, and performance characteristics of the brakes. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor size' or 'brake pad material' to locate relevant information.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections for easy access to detailed information.
Key Specifications
Front Rotor Diameter
12.6 inches
Rear Rotor Diameter
12.9 inches
Brake Pad Material
Semi-metallic or ceramic
Stopping Distance (60-0 mph)
135 feet
ABS System
Standard
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Durango's braking system, including rotors, calipers, pads, and hydraulic systems. Learn about their functions, materials, and maintenance requirements.
Brake System Components
This section covers the primary components of the Dodge Durango's braking system, including rotors, calipers, pads, and hydraulic systems. Learn about their functions, materials, and maintenance requirements.
Front Brake Rotors
- Diameter: 12.6 inches
- Thickness: 1.1 inches
- Material: Cast iron with vented design
- Replacement interval: 50,000-70,000 miles
- Optional: Performance upgrades available
Rear Brake Rotors
- Diameter: 12.9 inches
- Thickness: 0.8 inches
- Material: Cast iron with solid design
- Replacement interval: 50,000-70,000 miles
- Optional: Drilled and slotted rotors for enhanced cooling
Brake Calipers
- Type: Dual-piston front, single-piston rear
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear every 30,000 miles
Brake Performance
This section focuses on the performance characteristics of the Dodge Durango's braking system, including stopping distance, pedal feel, and heat dissipation.
Brake Performance
This section focuses on the performance characteristics of the Dodge Durango's braking system, including stopping distance, pedal feel, and heat dissipation.
Stopping Distance
- 60-0 mph: 135 feet (average)
- Brake force distribution: 60% front, 40% rear
- ABS: Standard on all models
- Optional: Performance brake pads for shorter stopping distances
Heat Dissipation
- Vented front rotors for improved cooling
- Rear rotors designed for consistent performance
- Brake fluid: DOT 3 or DOT 4 recommended
- Optional: Upgraded brake fluid for high-temperature conditions
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as noise, vibration, and reduced performance.
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as noise, vibration, and reduced performance.
Brake Pad Replacement
- Front pad thickness: Replace at 3mm or less
- Rear pad thickness: Replace at 2mm or less
- Material: Semi-metallic or ceramic options
- Replacement interval: 30,000-50,000 miles
Common Issues
- Squeaking or grinding noise: Check for worn pads or rotors
- Vibration: Inspect for warped rotors
- Soft pedal: Check for air in the brake lines
- Optional: Professional inspection recommended for persistent issues
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- SUV
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel-mounted
Dimensions
- Rotor Diameter Front
- 12.6 inches (320 mm)
- Rotor Diameter Rear
- 12.9 inches (328 mm)
- Rotor Thickness Front
- 1.1 inches (28 mm)
- Rotor Thickness Rear
- 0.8 inches (20 mm)
- Pad Length Front
- 5.9 inches (150 mm)
- Pad Length Rear
- 5.5 inches (140 mm)
- Caliper Piston Diameter Front
- 2.36 inches (60 mm)
- Caliper Piston Diameter Rear
- 1.97 inches (50 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Steel braided with rubber coating
Features
- Performance
-
- High-temperature resistance
- Reduced brake fade
- Enhanced stopping power
- Durability
-
- Corrosion-resistant rotors
- Long-lasting ceramic pads
- Reinforced brake lines
- Noise Reduction
-
- Anti-squeal shims
- Chamfered pad edges
- Vibration dampening
- Maintenance
-
- Wear indicators
- Easy-access calipers
- Tool-free pad replacement
- Safety
-
- ABS compatibility
- Emergency brake assist
- Brake force distribution
Safety Features
- Anti Lock Braking System
-
- Prevents wheel lockup
- Improves steering control
- Electronic Brake Distribution
-
- Balances brake force
- Optimizes stopping distance
- Emergency Brake Assist
-
- Increases braking force during emergencies
- Reduces stopping distance
Comfort Features
- Pedal Feel
-
- Smooth engagement
- Linear response
- Noise Level
-
- Quiet operation
- Minimal vibration
- Heat Management
-
- Vented rotors
- Heat-resistant pads
- Maintenance Ease
-
- Tool-free pad replacement
- Easy rotor access
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Torque wrench
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads
- Check rotor thickness
- Inspect brake lines
- Test brake fluid
- Lubricate caliper pins
- Maintenance Notes
- Replace pads if thickness is below 3mm. Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Brake Pads
- Miles: 30,000Years: 2Coverage: Material defects
- Rotors
- Miles: 50,000Years: 3Coverage: Warping or cracking
- Calipers
- Miles: 60,000Years: 5Coverage: Leaks or mechanical failure
- Brake Lines
- Miles: LifetimeYears: LifetimeCoverage: Corrosion or leaks
Production Details
- Manufacturer
- Dodge
- Manufacturing Process
-
- Casting for rotors
- Compression molding for pads
- CNC machining for calipers
- Quality Control
- Rotor inspection: Ultrasonic testing for defectsPad Testing: Friction coefficient verificationCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in pads
- Eco-friendly coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Recycling Rate: 85%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads for wear
- Check rotor thickness and condition
- Inspect brake lines for leaks
- Test brake fluid for moisture content
- Lubricate caliper pins
Replace pads if thickness is below 3mm. Rotors should be resurfaced or replaced if below minimum thickness.
- Replace brake pads
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect calipers for proper operation
- Check ABS system functionality
Use manufacturer-recommended brake fluid. Ensure proper bedding of new pads and rotors.
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Replace calipers if showing signs of wear
- Test ABS and brake assist systems
- Perform full brake system inspection
Critical to replace all worn components to ensure optimal braking performance.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2004-2009 Dodge Durango models?
Are these brakes compatible with all 2004-2009 Dodge Durango models?
Yes, these brakes are designed to be compatible with all 2004-2009 Dodge Durango models, including both 2WD and 4WD configurations. They meet OEM specifications and are suitable for standard and heavy-duty use. Always verify your vehicle's trim level and brake system type (e.g., disc or drum) before purchasing to ensure proper fitment.
Q2 What is the recommended maintenance schedule for Dodge Durango brakes?
What is the recommended maintenance schedule for Dodge Durango brakes?
For optimal performance, inspect brake pads and rotors every 12,000 miles or annually. Replace brake pads when they reach 3mm thickness or show uneven wear. Rotors should be resurfaced or replaced if they exhibit scoring, warping, or thickness below the minimum specification. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual.
Q3 How do I replace the brake pads on a 2004-2009 Dodge Durango?
How do I replace the brake pads on a 2004-2009 Dodge Durango?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new pads, reassemble the caliper, and torque bolts to specification. Pump the brake pedal to restore pressure before driving. Always refer to the service manual for detailed torque values and safety precautions.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to contact points. If the issue persists, resurface or replace the rotors and ensure proper pad installation. Persistent problems may require professional diagnosis.
Q5 How can I improve the braking performance of my Dodge Durango?
How can I improve the braking performance of my Dodge Durango?
Upgrade to high-performance brake pads and rotors for better heat dissipation and stopping power. Ensure proper bedding of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels and quality. Avoid aggressive driving habits and allow brakes to cool after heavy use to prevent overheating and warping.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2004-2009 Dodge Durango Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2004-2009 Dodge Durango models.
Brake System Technical Service Bulletin (TSB)
Coming SoonOfficial TSB addressing common brake system issues and recommended solutions for 2004-2009 Dodge Durango models.
Dodge Durango Brake Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake parts for 2004-2009 Dodge Durango, including pads, rotors, and calipers.
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Technical Information
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