Dodge Durango 1998-2003 Brakes Specifications
Dodge Durango 1998-2003

Dodge Durango 1998-2003 Brakes Specifications

Explore detailed brake specifications for the 1998-2003 Dodge Durango, including pad sizes, rotor dimensions, and caliper types. Learn about maintenance tips and upgrade options for optimal braking performance.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1998-2003 Dodge Durango. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and key technical details. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad type'. The results will highlight relevant sections and subsections for easy access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for quick reference.

Key Specifications

Front Rotor Diameter

12.6 inches

Rear Drum Diameter

11 inches

Brake Fluid Type

DOT 3 or DOT 4

Master Cylinder Diameter

1 inch

ABS System

Standard

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also includes maintenance tips and common issues.

Rotor Specifications
  • Diameter: 12.6 inches
  • Thickness: 1.1 inches
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
  • Optional point 5: Replace every 50,000-70,000 miles
  • Optional point 6: Check for warping during routine maintenance
Caliper and Pad Details
  • Caliper Type: Dual-piston
  • Pad Material: Semi-metallic or ceramic
  • Pad Thickness: 0.5 inches (new)
  • Replacement Interval: Every 30,000-50,000 miles
  • Optional point 5: Inspect for uneven wear
  • Optional point 6: Lubricate caliper pins during pad replacement

Rear Brakes

This section provides information on the rear braking system, including drum and disc brake configurations, rotor or drum size, and maintenance recommendations.

Drum Brake Specifications
  • Drum Diameter: 11 inches
  • Shoe Material: Organic or semi-metallic
  • Adjustment: Manual or self-adjusting
  • Replacement Interval: Every 40,000-60,000 miles
  • Optional point 5: Check for fluid leaks
  • Optional point 6: Inspect for rust or corrosion
Disc Brake Specifications
  • Rotor Diameter: 11.9 inches
  • Caliper Type: Single-piston
  • Pad Material: Semi-metallic
  • Replacement Interval: Every 30,000-50,000 miles
  • Optional point 5: Check for rotor scoring
  • Optional point 6: Inspect brake lines for wear

Brake Fluid and Hydraulics

This section focuses on the brake fluid type, hydraulic system components, and maintenance tips to ensure optimal braking performance.

Brake Fluid Specifications
  • Type: DOT 3 or DOT 4
  • Capacity: 1.5 liters
  • Replacement Interval: Every 2 years or 30,000 miles
  • Optional point 4: Check for contamination
  • Optional point 5: Use a sealed container to prevent moisture absorption
  • Optional point 6: Bleed the system after fluid replacement
Hydraulic System Components
  • Master Cylinder Diameter: 1 inch
  • Brake Lines: Steel and rubber combination
  • ABS System: Standard on most models
  • Optional point 4: Inspect for leaks
  • Optional point 5: Replace rubber lines every 5-7 years
  • Optional point 6: Check ABS sensors for proper function

Brakes Specifications

Overview

Type
Hydraulic Disc and Drum
Configuration
Front Disc, Rear Drum
Platform
Dodge Durango 1998-2003
Material
Cast Iron, Ceramic
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
11.8 inches (300 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Drum Diameter
10 inches (254 mm)
Rear Drum Width
2.5 inches (63.5 mm)
Brake Pad Length
5.5 inches (140 mm)
Brake Pad Width
2.2 inches (56 mm)
Brake Pad Thickness
0.5 inches (12.7 mm)

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Brake Pads
Ceramic Composite
Brake Drums
Cast Iron
Brake Lines
Reinforced Rubber with Steel Braiding
Calipers
Aluminum Alloy

Features

Performance
  • High-Friction Brake Pads
  • Vented Front Rotors
  • Anti-Lock Braking System (ABS)
  • Electronic Brake Force Distribution (EBD)
Durability
  • Corrosion-Resistant Rotors
  • Heat-Treated Drums
  • Reinforced Brake Lines
Technology
  • ABS Sensors
  • Brake Wear Indicators
  • Hydraulic Brake Booster
Maintenance
  • Easy Pad Replacement
  • Self-Adjusting Rear Drums
  • Accessible Caliper Bolts
Safety
  • Dual-Circuit Brake System
  • Emergency Brake Assist
  • Parking Brake Integration

Safety Features

Primary Safety
  • Anti-Lock Braking System (ABS)
  • Dual-Circuit Hydraulic System
Emergency Features
  • Emergency Brake Assist
  • Parking Brake with Auto-Adjust
Monitoring
  • Brake Wear Sensors
  • ABS Warning Light

Comfort Features

Noise Reduction
  • Quiet Ceramic Pads
  • Vibration Dampening Rotors
Pedal Feel
  • Smooth Hydraulic Response
  • Adjustable Pedal Height
Maintenance Ease
  • Tool-Free Pad Inspection
  • Self-Adjusting Drums
Environmental
  • Low Dust Pads
  • Eco-Friendly Materials

Accessories

Upgrades
  • Performance Rotors
  • Ceramic Brake Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool
  • Drum Brake Spring Kit
  • Brake Bleeder Kit
Maintenance Kits
  • Pad and Rotor Kit
  • Drum Brake Kit
  • Brake Fluid Change Kit

Maintenance

interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines
  • Test Parking Brake
  • Check ABS Functionality
Notes
Replace brake fluid every 30,000 miles for optimal performance

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material Defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warping and Cracking
Calipers
Miles: 50,000
Years: 4
Coverage: Leaks and Malfunctions
Brake Lines
Miles: 60,000
Years: 5
Coverage: Corrosion and Leaks

Production Details

Manufacturer
Dodge
Manufacturing Process
  • Casting for Rotors and Drums
  • Precision Machining
  • Heat Treatment
  • Quality Testing
Quality Control
Testing: Heat Cycle Testing, Brake Force Testing, Corrosion Resistance Testing
Standards: ISO 9001, SAE J2707
Sustainability
Recycled Materials: 60% in Brake Components
Eco Friendly: Low VOC Coatings
Energy Efficient: LED Lighting in Production
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Lead Time: 3 Days

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Wear
  • Test Parking Brake Functionality
  • Verify ABS System Operation

Ensure proper lubrication of caliper slides

24,000
24
  • Replace Brake Pads if Necessary
  • Resurface or Replace Rotors
  • Flush and Replace Brake Fluid
  • Inspect Calipers for Leaks
  • Check Drum Brake Adjustment

Use DOT 3 or DOT 4 brake fluid only

60,000
60
  • Replace Brake Lines if Corroded
  • Overhaul Calipers and Wheel Cylinders
  • Replace Drum Brake Components
  • Inspect and Lubricate Parking Brake Cables
  • Perform Full Brake System Test

Critical to replace all worn components for safety

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1998-2003 Dodge Durango models?

Yes, these brakes are designed to be compatible with all 1998-2003 Dodge Durango models, including both 2WD and 4WD variants. They meet OEM specifications for rotor size, pad dimensions, and caliper fitment. However, it's recommended to verify compatibility with your specific trim level, as variations in engine size and towing capacity may require different brake components.

Q2

What is the recommended maintenance schedule for Durango brakes?

For optimal performance, inspect your brakes every 12,000 miles or annually. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles or 2 years. Regular inspections of calipers, hoses, and hardware are also essential for safe operation.

Q3

How do I replace the brakes on my 1998-2003 Dodge Durango?

To replace the brakes, lift the vehicle and remove the wheels. Unbolt the caliper and suspend it to avoid damaging the brake line. Remove the old pads and inspect the rotor for wear. If necessary, replace or resurface the rotor. Install new pads, reattach the caliper, and secure the wheel. Repeat for all wheels. Always test the brakes before driving to ensure proper installation.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn pads or improper lubrication of the brake hardware. Vibrations often suggest warped rotors. Inspect the pads and rotors for wear and replace if necessary. Ensure all components are properly torqued and lubricated. If the issue persists, check for caliper or suspension problems. Regular maintenance can prevent these issues.

Q5

How can I improve the braking performance of my Durango?

Upgrade to high-performance brake pads and slotted or drilled rotors for better heat dissipation and stopping power. Use high-quality brake fluid to prevent boiling under heavy use. Ensure proper tire inflation and alignment for optimal braking efficiency. Regularly inspect and maintain all brake components to ensure they are in good working condition.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1998-2003 Dodge Durango Service Manual

Coming Soon

Comprehensive service manual covering brake systems, maintenance procedures, and troubleshooting for 1998-2003 Dodge Durango models.

Brake System Technical Bulletin

Coming Soon

Technical bulletin addressing common brake issues, updates, and recommended solutions for 1998-2003 Dodge Durango vehicles.

Dodge Durango Brake Parts Catalog

Coming Soon

Detailed catalog of brake components, including pads, rotors, and calipers, specifically for 1998-2003 Dodge Durango models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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