Dodge Dakota 1997-2004 Brakes Specifications
Dodge Dakota 1997-2004

Dodge Dakota 1997-2004 Brakes Specifications

Explore the detailed brake specifications for the 1997-2004 Dodge Dakota, including pad dimensions, rotor sizes, and caliper types. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1997-2004 Dodge Dakota. It is designed to help users understand the components, maintenance requirements, and key technical details of the brakes. Use the search functionality to find specific terms or navigate through sections to explore detailed information about brake types, dimensions, and performance.

How to Use

Use the search bar to enter keywords related to brakes, such as 'rotor size' or 'brake pad material'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

11.8 inches

Rear Drum Diameter

9.5 inches

Brake Fluid Type

DOT 3 or DOT 4

Master Cylinder Bore

1.0 inch

Brake Pad Material

Semi-metallic or ceramic

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also includes maintenance tips and common issues.

Rotor Specifications
  • Diameter: 11.8 inches (300 mm)
  • Thickness: 1.1 inches (28 mm)
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
  • Optional point 5: Replace every 50,000-70,000 miles
  • Optional point 6: Check for warping during routine maintenance
Caliper Details
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Brake Pad Material: Semi-metallic or ceramic
  • Caliper Bolt Torque: 25-30 ft-lbs
  • Optional point 5: Inspect for leaks during pad replacement
  • Optional point 6: Lubricate slide pins annually

Rear Brakes

This section provides information about the rear braking system, including drum or disc brake configurations, shoe or pad specifications, and maintenance guidelines.

Drum Brake Specifications
  • Drum Diameter: 9.5 inches (241 mm)
  • Shoe Width: 2.0 inches (51 mm)
  • Material: Cast iron
  • Adjustment: Manual or self-adjusting
  • Optional point 5: Replace shoes every 40,000-60,000 miles
  • Optional point 6: Inspect for fluid leaks and wear
Disc Brake Specifications
  • Rotor Diameter: 11.3 inches (287 mm)
  • Thickness: 0.8 inches (20 mm)
  • Caliper Type: Single-piston
  • Pad Material: Semi-metallic or ceramic
  • Optional point 5: Replace rotors if thickness is below minimum
  • Optional point 6: Check parking brake mechanism

Brake Fluid and Hydraulics

This section focuses on the brake fluid type, hydraulic system components, and maintenance requirements to ensure optimal braking performance.

Brake Fluid Specifications
  • Type: DOT 3 or DOT 4
  • Capacity: 1.5 liters (approx.)
  • Boiling Point: 401°F (DOT 3), 446°F (DOT 4)
  • Replacement Interval: Every 2 years or 30,000 miles
  • Optional point 5: Check for contamination during fluid changes
  • Optional point 6: Use a sealed container to store fluid
Hydraulic System Components
  • Master Cylinder Bore: 1.0 inch (25.4 mm)
  • Brake Lines: Steel and rubber hoses
  • ABS System: Optional on some models
  • Bleeding Procedure: Manual or pressure method
  • Optional point 5: Inspect lines for corrosion or damage
  • Optional point 6: Replace rubber hoses every 5-7 years

Brakes Specifications

Overview

Type
Hydraulic disc/drum
Configuration
Front disc, rear drum (base models); Four-wheel disc (optional)
Platform
Dodge Dakota 1997-2004
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.8 inches (300 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Rear Drum Width
2.0 inches (51 mm)
Brake Pad Length
5.5 inches (140 mm)
Brake Pad Width
2.5 inches (64 mm)
Brake Line Diameter
0.25 inches (6.35 mm)
Master Cylinder Bore
1.0 inch (25.4 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Semi-metallic or ceramic composite
Brake Drums
High-strength steel
Brake Lines
Steel braided with rubber coating
Calipers
Aluminum alloy

Features

Braking System
  • Hydraulic dual-circuit system
  • Proportioning valve for rear brakes
  • Anti-lock Braking System (ABS) optional
  • Power-assisted braking
Rotor Features
  • Vented design for heat dissipation
  • Slotted or drilled rotors (optional)
  • Rust-resistant coating
Pad Features
  • Low-dust ceramic pads (optional)
  • Wear sensors on front pads
  • High-temperature resistance
Drum Features
  • Self-adjusting mechanism
  • Heat-treated steel construction
  • Durable lining material
Caliper Features
  • Single-piston design
  • Corrosion-resistant coating
  • Easy-to-service design

Safety Features

Brake Assist
  • ABS integration (optional)
  • Electronic Brakeforce Distribution (EBD)
Monitoring
  • Brake pad wear sensors
  • Low brake fluid warning light
Durability
  • Rust-resistant components
  • High-temperature tolerance

Comfort Features

Noise Reduction
  • Anti-squeal shims on pads
  • Vibration-dampening rotors
Pedal Feel
  • Smooth hydraulic response
  • Adjustable pedal height
Maintenance Ease
  • Quick-change pad design
  • Accessible caliper bolts
Performance
  • Consistent braking in all conditions
  • Reduced fade under heavy use

Accessories

Upgrades
  • Performance rotors
  • Ceramic brake pads
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Rotor resurfacing tool
  • Brake fluid tester
Maintenance Kits
  • Brake pad replacement kit
  • Brake fluid flush kit
  • Caliper rebuild kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Lubricate caliper slides
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Replacement for wear and tear
Rotors
Miles: 36,000
Years: 3
Coverage: Replacement for warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure

Production Details

Manufacturer
DaimlerChrysler
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Testing: Heat resistance testing, Pressure testing for hydraulic components, Wear testing for pads and shoes
Standards: ISO 9001 certification, SAE J431 compliance
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly coatings
  • Waste reduction in manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Lubricate caliper slides

Ensure proper torque on all bolts

30,000
24
  • Replace brake fluid
  • Inspect brake hoses
  • Check ABS system functionality
  • Measure rotor thickness
  • Adjust parking brake

Use DOT 3 or DOT 4 brake fluid

60,000
60
  • Replace brake pads and rotors
  • Inspect and service calipers
  • Flush brake hydraulic system
  • Replace brake drums (if applicable)
  • Test brake balance

Replace all components in axle pairs

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors for the 1997-2004 Dodge Dakota interchangeable with other models?

Brake pads and rotors for the 1997-2004 Dodge Dakota are specifically designed for this model and may not be compatible with other vehicles. Always verify part numbers and specifications before purchasing. For example, front brake pads for the Dakota are unique to its 4x4 and 4x2 configurations, while rear brakes may differ based on trim levels and axle types.

Q2

What is the recommended maintenance schedule for Dodge Dakota brakes?

Inspect brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads when worn to 3mm or less. Rotors should be resurfaced or replaced if they exhibit scoring, warping, or thickness below the minimum specification. Brake fluid should be flushed every 30,000 miles or as recommended in the owner's manual to maintain optimal performance.

Q3

How do I replace the brake pads on a 1997-2004 Dodge Dakota?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new pads, ensuring they are seated correctly. Reattach the caliper and tighten bolts to the specified torque. Reinstall the wheels and test the brakes before driving.

Q4

What should I do if my Dodge Dakota brakes are squeaking or grinding?

Squeaking or grinding noises often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if necessary. Check rotors for scoring or warping and resurface or replace them as needed. Ensure all components are properly lubricated and that no debris is lodged in the braking system.

Q5

How can I improve the braking performance of my Dodge Dakota?

Upgrade to high-performance brake pads and rotors for better heat dissipation and stopping power. Use DOT 4 brake fluid for improved performance under high temperatures. Ensure proper bedding-in of new pads and rotors by following the manufacturer's instructions. Regularly inspect and maintain the braking system to ensure optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1997-2004 Dodge Dakota Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1997-2004 Dodge Dakota.

Dodge Dakota Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 1997-2004 Dodge Dakota.

Dodge Dakota Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, for the 1997-2004 Dodge Dakota.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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