Dodge Charger 2011-present Exhaust Specifications
Dodge Charger 2011-present

Dodge Charger 2011-present Exhaust Specifications

Explore detailed exhaust system specifications for the 2011-Present Dodge Charger, including components like manifolds, catalytic converters, and mufflers. Ideal for maintenance, repair, or performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 2011-Present Dodge Charger. It is designed to help users understand the technical aspects, performance characteristics, and maintenance requirements of the exhaust system. Use the search functionality to find specific terms or navigate through sections to explore detailed information about components, materials, and performance metrics.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. The search will highlight relevant sections and subsections for quick access.

Scroll through the document to explore major sections. Each section is divided into subsections with detailed points. Use the table of contents to jump directly to a specific section or subsection.

Key Specifications

Exhaust Diameter

2.5-3.0 inches

Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Type

Chambered

Sound Level

75-85 dB

Available Specifications

Exhaust System Components

This section covers the primary components of the Dodge Charger's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the materials used, their functions, and how they contribute to the vehicle's performance and emissions control.

Exhaust Manifold
  • Made of cast iron or stainless steel for durability
  • Collects exhaust gases from the engine cylinders
  • Designed to withstand high temperatures and pressure
  • Directs gases to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Contains a ceramic or metallic catalyst substrate
  • Requires periodic inspection for clogging or damage
  • Complies with EPA emissions standards
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Constructed from aluminized steel for corrosion resistance
  • Features internal baffles or chambers for noise reduction
  • Available in performance variants for enhanced sound

Performance and Sound

Explore how the Dodge Charger's exhaust system impacts performance and sound. This section discusses horsepower and torque gains, exhaust note customization, and the role of aftermarket upgrades in enhancing the driving experience.

Horsepower and Torque
  • Optimized exhaust flow increases engine efficiency
  • Performance exhaust systems can add 10-20 horsepower
  • Reduced backpressure improves torque output
  • Dyno-tested for measurable performance gains
Exhaust Note Customization
  • Factory exhaust provides a balanced tone
  • Aftermarket systems offer aggressive or sporty sounds
  • Adjustable exhaust valves for customizable sound profiles
  • Compatible with active exhaust systems

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, signs of wear, and steps to address problems like leaks or rattling noises.

Routine Maintenance
  • Inspect exhaust system every 12,000 miles
  • Check for rust, cracks, or loose components
  • Replace gaskets and seals as needed
  • Ensure proper alignment of exhaust components
Common Issues
  • Exhaust leaks caused by damaged gaskets or pipes
  • Rattling noises due to loose heat shields
  • Reduced performance from clogged catalytic converters
  • Excessive noise indicating muffler failure

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear exit
Platform
LX/LD platform
Material
Stainless steel
Location
Underbody

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.5 inches (88.9 mm)
System Length
12 feet (3.66 meters)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Catalytic Converter Length
14 inches (355.6 mm)

Materials

Pipes
409 stainless steel
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel housing
Tailpipes
Polished stainless steel

Features

Performance
  • Optimized flow design
  • Reduced back pressure
  • Enhanced horsepower output
  • Improved fuel efficiency
Acoustics
  • Tuned exhaust note
  • Active valve control (on performance models)
  • Reduced cabin noise
  • Aggressive sound profile
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
  • Vibration dampening
Aesthetics
  • Polished tailpipe tips
  • Chrome finish
  • Integrated rear diffuser design
  • Brand-specific badging
Emissions
  • EPA-compliant catalytic converters
  • O2 sensor integration
  • Low emissions design
  • Compatible with E85 fuel

Safety Features

Heat Management
  • Heat shields for underbody components
  • Thermal insulation for passenger compartment
Structural integrity
  • Reinforced mounting points
  • Crash-resistant design
Emissions Control
  • Catalytic converter efficiency monitoring
  • OBD-II compliant diagnostics

Comfort Features

Noise Reduction
  • Acoustic dampening materials
  • Tuned resonance frequencies
Vibration Control
  • Flexible joints
  • Rubber isolators
Temperature Management
  • Heat dissipation design
  • Thermal barriers

Accessories

Performance Upgrades
  • High-flow catalytic converters
  • Aftermarket exhaust systems
  • Performance mufflers
Aesthetic Upgrades
  • Custom tailpipe tips
  • Exhaust wraps
  • Heat-resistant coatings
Maintenance Tools
  • Exhaust hanger removal tool
  • O2 sensor socket
  • Exhaust sealant

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe tips
  • Inspect catalytic converter
  • Check O2 sensors
Maintenance Notes
Regular cleaning of tailpipes recommended to prevent corrosion

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Manufacturing defects
Powertrain
Miles: 60,000
Years: 5
Coverage: Catalytic converter and exhaust manifold
Corrosion
Miles: 100,000
Years: 5
Coverage: Perforation from corrosion
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and O2 sensors

Production Details

Manufacturer
MagnaFlow (OEM supplier)
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Flow testing
  • Acoustic tuning
Quality Control
Pressure Testing: 100% tested
Acoustic Testing: Sample testing
Visual inspection: 100% inspected
Sustainability Practices
  • Recycled materials used
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 1200
Defect Rate: 0.02%
Energy Usage: 15 kWh per unit

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check mounting hardware and hangers
  • Clean tailpipe tips
  • Inspect catalytic converter
  • Check O2 sensor operation

Early inspection recommended for vehicles in high-corrosion environments

60,000
48
  • Replace exhaust gaskets
  • Inspect and clean O2 sensors
  • Check for heat shield integrity
  • Perform emissions system test
  • Inspect flex pipe for cracks

Specialized tools required for O2 sensor removal

100,000
84
  • Replace catalytic converter if needed
  • Inspect entire exhaust system for corrosion
  • Replace all mounting hardware
  • Perform full emissions system diagnostic
  • Check exhaust valve operation (if equipped)

Major service may require system removal and bench testing

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2011-Present Dodge Charger models?

This exhaust system is designed to be compatible with all 2011-Present Dodge Charger models, including V6 and V8 engine configurations. However, slight modifications may be required for specific trims or aftermarket modifications. Always verify compatibility with your vehicle's exact model year and engine type before purchase.

Q2

What maintenance is required for the Dodge Charger exhaust system?

Regular maintenance for the Dodge Charger exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Clean the exhaust tips to prevent buildup and ensure proper airflow. Check hangers and mounts for wear and replace as needed. Annual professional inspections are recommended to maintain optimal performance and longevity.

Q3

How do I install or replace the exhaust system on a Dodge Charger?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using new clamps and bolts. Tighten all connections and check for leaks. Lower the vehicle and test the system for proper operation.

Q4

What should I do if my Dodge Charger exhaust system is making unusual noises?

Unusual noises from the exhaust system may indicate leaks, loose components, or damaged parts. Inspect the system for visible damage, loose clamps, or worn hangers. Tighten or replace components as needed. If the issue persists, consult a professional to diagnose and repair the problem, as it may involve internal damage or catalytic converter issues.

Q5

How can I optimize the performance of my Dodge Charger exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean and inspect components. Pair the exhaust system with a tuned ECU for improved airflow and power output. Always follow manufacturer guidelines to avoid voiding warranties.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Dodge Charger Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system on 2011-Present Dodge Charger models.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines recent updates and fixes for the Dodge Charger exhaust system, including common issues and solutions.

Dodge Charger Exhaust Parts Catalog

Coming Soon

A comprehensive catalog of OEM and aftermarket exhaust parts for 2011-Present Dodge Charger models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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