Dodge Charger 2006-2010 Exhaust Specifications
Dodge Charger 2006-2010

Dodge Charger 2006-2010 Exhaust Specifications

Explore detailed exhaust system specifications for the 2006-2010 Dodge Charger, including components like the exhaust manifold, catalytic converter, and muffler. Perfect for repairs, maintenance, or performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system for the 2006-2010 Dodge Charger. It is designed to help users understand the components, performance, and maintenance of the exhaust system. Use the search functionality to find specific terms or navigate through the sections to explore detailed technical information. Whether you're a mechanic, enthusiast, or owner, this guide will assist you in understanding the exhaust system's key features and specifications.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler,' 'catalytic converter,' or 'exhaust pipe.' The search will highlight relevant sections and subsections for quick access.

Scroll through the document to explore major sections like 'Exhaust Components,' 'Performance Specifications,' and 'Maintenance Tips.' Click on subsection titles to expand and view detailed technical points.

Key Specifications

Exhaust Diameter

2.5-3.0 inches

Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Type

Chambered

Backpressure

1.5-2.5 PSI

Available Specifications

Exhaust Components

This section covers the primary components of the Dodge Charger's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, along with its role in the overall system.

Exhaust Manifold
  • Made of cast iron or stainless steel for durability.
  • Collects exhaust gases from the engine cylinders.
  • Designed to withstand high temperatures and pressure.
  • Available in single or dual configurations depending on the engine.
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases.
  • Contains a ceramic or metallic catalyst core.
  • Complies with EPA emissions standards.
  • Requires periodic inspection for clogging or damage.
Muffler
  • Reduces exhaust noise using sound-dampening materials.
  • Constructed from aluminized steel for corrosion resistance.
  • Available in performance variants for enhanced sound.
  • Includes internal baffles and chambers for noise reduction.

Performance Specifications

This section outlines the performance characteristics of the exhaust system, including flow rates, backpressure, and material specifications. It also covers how the exhaust system impacts the vehicle's overall performance.

Flow Rate
  • Optimized for efficient gas expulsion.
  • Varies between V6 and V8 engine models.
  • Higher flow rates in performance exhaust systems.
  • Measured in cubic feet per minute (CFM).
Backpressure
  • Balanced to ensure engine efficiency.
  • Excessive backpressure can reduce horsepower.
  • Performance systems designed to minimize backpressure.
  • Measured in pounds per square inch (PSI).
Material Specifications
  • Stainless steel used for corrosion resistance.
  • Aluminized steel for cost-effective durability.
  • Titanium options available for high-performance models.
  • Heat-resistant coatings applied to critical components.

Maintenance Tips

This section provides practical advice for maintaining the Dodge Charger's exhaust system. It includes tips for inspection, cleaning, and replacing components to ensure longevity and optimal performance.

Inspection
  • Check for rust or corrosion on pipes and joints.
  • Inspect hangers and brackets for wear or damage.
  • Listen for unusual noises indicating leaks.
  • Use a flashlight to examine hard-to-reach areas.
Cleaning
  • Use a wire brush to remove surface rust.
  • Apply high-temperature paint to prevent further corrosion.
  • Clean the catalytic converter with a specialized cleaner.
  • Avoid using harsh chemicals on rubber hangers.
Replacement
  • Replace worn-out gaskets to prevent leaks.
  • Use OEM or high-quality aftermarket parts.
  • Follow torque specifications for bolts and clamps.
  • Consider upgrading to a performance exhaust system.

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Cat-back
Platform
LX platform
Material
Stainless steel
Location
Underbody

Dimensions

Pipe Diameter
2.5 inches / 63.5 mm
Tailpipe Diameter
3 inches / 76.2 mm
Overall Length
96 inches / 2438.4 mm
Muffler Length
24 inches / 609.6 mm
Muffler Width
8 inches / 203.2 mm
Muffler Height
6 inches / 152.4 mm
Ground Clearance
6.5 inches / 165.1 mm

Materials

Pipes
409 stainless steel
Muffler
Aluminized steel
Tailpipes
Polished stainless steel
Gaskets
Graphite composite
Hangers
Reinforced rubber

Features

Performance
  • Improved exhaust flow
  • Reduced backpressure
  • Enhanced horsepower
  • Better torque output
Design
  • Polished tailpipes
  • Dual exit configuration
  • Straight-through muffler design
  • Corrosion-resistant finish
installation
  • Direct bolt-on fit
  • Includes all necessary hardware
  • No welding required
  • Detailed instructions included
Sound
  • Aggressive exhaust note
  • Deep rumble at low RPM
  • Minimal drone at highway speeds
  • Adjustable sound levels
Durability
  • Rust-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
  • Impact-resistant construction

Safety Features

Heat Management
  • Heat shields on critical components
  • Thermal insulation on pipes
Structural integrity
  • Reinforced hangers
  • Impact-resistant muffler
Emissions Compliance
  • Meets EPA standards
  • Compliant with CARB regulations

Comfort Features

Noise Reduction
  • Tuned muffler for minimal drone
  • Sound-dampening materials
Vibration Control
  • Flexible hangers
  • Rubber insulation mounts
Aesthetics
  • Polished finish
  • Sleek dual tailpipes

Accessories

installation
  • Exhaust hangers
  • Mounting hardware
  • Gasket set
Performance
  • High-flow catalytic converter
  • Performance headers
  • Exhaust tips
Maintenance
  • Exhaust sealant
  • Rust inhibitor spray
  • Cleaning polish

Maintenance

Service interval
Every 30,000 miles / 36 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipes
  • Apply rust inhibitor
  • Tighten bolts and clamps
Maintenance Notes
Regular inspection is crucial for optimal performance and longevity.

Warranty

Manufacturer Warranty
Miles: 60,000
Years: 5
Coverage: Defects in materials and workmanship
Corrosion Warranty
Miles: 100,000
Years: 10
Coverage: Perforation due to rust
Performance Warranty
Miles: 50,000
Years: 3
Coverage: Guaranteed horsepower increase
Warranty Terms
Warranty void if modified or improperly installed.

Production Details

Manufacturer
Dodge Performance Parts
Manufacturing Process
  • CNC bending for pipes
  • Robotic welding
  • Pressure testing
  • Final inspection
Quality Control
inspection Stages: Raw material check, Mid-production inspection, Final quality assurance
Testing Procedures: Leak test, Sound level test, Durability test
Sustainability Practices
  • Recycled materials used
  • Energy-efficient manufacturing
  • Low-emission production process
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
36
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipes
  • Apply rust inhibitor
  • Tighten bolts and clamps

Ensure all connections are secure and free from corrosion.

60,000
72
  • Replace gaskets
  • Inspect muffler for damage
  • Check heat shields
  • Test exhaust flow
  • Apply fresh rust inhibitor

Use OEM parts for replacements to maintain warranty.

100,000
120
  • Replace muffler if necessary
  • Inspect entire system for wear
  • Check catalytic converter
  • Perform sound level test
  • Replace hangers and mounts

Major service may require professional installation.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2006-2010 Dodge Charger models?

This exhaust system is designed to fit 2006-2010 Dodge Charger models with the 3.5L V6, 5.7L V8, and 6.1L V8 engines. It is not compatible with the SRT8 models due to differences in the exhaust layout. Always verify your vehicle's engine type and configuration before purchasing to ensure proper fitment.

Q2

What maintenance is required for this exhaust system?

Regular maintenance includes inspecting the exhaust system for rust, cracks, or loose components every 6 months. Clean the exhaust tips to prevent buildup and ensure proper airflow. Check for leaks at the joints and replace gaskets if necessary. Avoid harsh chemicals when cleaning to preserve the finish.

Q3

How do I install or replace the exhaust system on my Dodge Charger?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the clamps and hangers. Align the new exhaust system, ensuring proper fitment, and secure it with the provided hardware. Tighten all connections and check for leaks before lowering the vehicle.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises may indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and joints for tightness. Check for holes or cracks in the pipes or muffler. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is properly installed and free of leaks. Use high-quality gaskets and clamps for a secure fit. Consider upgrading to a performance muffler or headers for improved airflow. Regularly clean the exhaust tips and inspect the system for damage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2006-2010 Dodge Charger Exhaust System Installation Manual

Coming Soon

This manual provides detailed instructions for installing and replacing the exhaust system on 2006-2010 Dodge Charger models.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines updates and improvements to the exhaust system for 2006-2010 Dodge Charger models.

Dodge Charger Exhaust Parts and Accessories Catalog

Coming Soon

This catalog lists all available exhaust parts and accessories for 2006-2010 Dodge Charger models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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