Dodge Charger 1982-1987 Exhaust Specifications
Explore the detailed exhaust system specifications for the 1982-1987 Dodge Charger. Learn about pipe diameters, muffler types, catalytic converters, and tailpipe designs for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 1982-1987 Dodge Charger. It is designed to assist enthusiasts, mechanics, and restorers in understanding the exhaust system components, configurations, and technical details. Use the search functionality to locate specific terms or navigate through sections to explore comprehensive information about the exhaust system, including materials, dimensions, and performance characteristics.
How to Use
Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. Results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
System Length
10 feet
Muffler Material
Aluminized Steel
Catalytic Converter Type
Ceramic Substrate
Tailpipe Diameter
2.0 inches
Available Specifications
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their materials, construction, and roles in the overall system.
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their materials, construction, and roles in the overall system.
Exhaust Manifold
- Cast iron construction for durability
- Designed to collect exhaust gases from the engine cylinders
- Bolted directly to the cylinder head
- Available in single or dual configurations depending on engine type
Catalytic Converter
- Standard on all models to reduce emissions
- Contains a ceramic or metallic catalyst substrate
- Designed to convert harmful gases into less harmful emissions
- Located between the exhaust manifold and muffler
Muffler
- Constructed from aluminized steel for corrosion resistance
- Uses baffles and chambers to reduce exhaust noise
- Available in stock or performance configurations
- Bolted to the exhaust pipe with clamps or welded connections
Exhaust System Dimensions
This section provides precise measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. These details are essential for replacements or custom modifications.
Exhaust System Dimensions
This section provides precise measurements for the exhaust system components, including pipe diameters, lengths, and mounting points. These details are essential for replacements or custom modifications.
Exhaust Pipe Diameter
- Standard pipe diameter: 2.25 inches
- Performance models may feature 2.5-inch pipes
- Tailpipe diameter: 2.0 inches
- Mandrel-bent pipes for smooth airflow
System Length
- Total system length: approximately 10 feet
- Manifold to catalytic converter: 3 feet
- Catalytic converter to muffler: 4 feet
- Muffler to tailpipe: 3 feet
Performance and Upgrades
Explore options for enhancing the exhaust system's performance, including aftermarket headers, high-flow catalytic converters, and performance mufflers. This section also covers installation tips and compatibility.
Performance and Upgrades
Explore options for enhancing the exhaust system's performance, including aftermarket headers, high-flow catalytic converters, and performance mufflers. This section also covers installation tips and compatibility.
Aftermarket Headers
- Available in stainless steel or ceramic-coated finishes
- Designed to improve exhaust flow and engine performance
- Compatible with V6 and V8 engine models
- Requires professional installation for optimal fit
High-Flow Catalytic Converters
- Reduces backpressure for improved horsepower
- Maintains emissions compliance
- Direct bolt-on replacement for stock converters
- Available in universal or vehicle-specific designs
Performance Mufflers
- Offers a deeper exhaust tone
- Reduces weight compared to stock mufflers
- Available in straight-through or chambered designs
- Easy to install with basic tools
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear exit
- Platform
- 1982-1987 Dodge Charger
- Material
- Stainless steel
- Location
- Underbody, rear-mounted
Dimensions
- Pipe Diameter
- 2.25 inches (57.15 mm)
- Tailpipe Length
- 48 inches (1219.2 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 6 inches (152.4 mm)
- Exhaust Tip Diameter
- 3 inches (76.2 mm)
- System Weight
- 45 lbs (20.41 kg)
Materials
- Exhaust Pipes
- 409 stainless steel
- Muffler Body
- Aluminized steel
- Exhaust Tips
- Polished stainless steel
- Gaskets
- Graphite-reinforced composite
- Hangers
- Rubber with steel core
Features
- Performance
-
- Improved exhaust flow
- Reduced backpressure
- Enhanced horsepower
- Deep, aggressive tone
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Vibration dampening
- Design
-
- Dual exhaust tips
- Polished finish
- OEM-style fitment
- Mandrel-bent pipes
- installation
-
- Direct bolt-on design
- Includes all necessary hardware
- Pre-drilled mounting points
- Compatible with stock components
- Emissions
-
- EPA-compliant
- Catalytic converter compatible
- Low emissions design
- Meets 1982-1987 standards
Safety Features
- Heat Management
-
- Heat shields included
- Thermal-resistant coatings
- Safe clearance from fuel lines
- Structural integrity
-
- Reinforced hangers
- Crush-resistant pipes
- Impact-resistant muffler
- Emissions Control
-
- Sealed connections
- Low-leak design
- Compliant with emission standards
Comfort Features
- Noise Reduction
-
- Tuned muffler design
- Sound-dampening materials
- Balanced exhaust tone
- Vibration Control
-
- Rubber-mounted hangers
- Flexible joints
- Vibration-absorbing materials
- Heat Management
-
- Underbody heat shields
- Insulated pipes
- Cooled exhaust tips
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance mufflers
- Custom exhaust tips
- Maintenance Tools
-
- Exhaust sealant
- Hanger replacement kit
- Gasket set
- Cosmetic Enhancements
-
- Chrome exhaust tips
- Heat-resistant paint
- Custom badges
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hanger integrity
- Clean exhaust tips
- Tighten connections
- Replace gaskets if needed
- Maintenance Notes
- Regularly inspect for rust or corrosion, especially in winter climates.
Warranty
- Parts Warranty
- Miles: 50,000 milesYears: 5 yearsCoverage: Manufacturing defects
- Corrosion Warranty
- Miles: UnlimitedYears: LifetimeCoverage: Perforation due to rust
- Performance Warranty
- Miles: 30,000 milesYears: 2 yearsCoverage: Flow and sound quality
- installation Warranty
- Miles: 12,000 milesYears: 1 yearCoverage: Defects in installation
Production Details
- Manufacturer
- Dodge OEM and aftermarket suppliers
- Manufacturing Process
-
- Mandrel bending
- Robotic welding
- Precision cutting
- Quality control testing
- Quality Control
- Pressure Testing: 100% tested for leaksFitment Check: OEM specificationsMaterial inspection: Verified stainless steel grade
- Sustainability Practices
-
- Recycled materials used
- Low-emission manufacturing
- Eco-friendly packaging
- Production Metrics
- Annual Output: 10,000 unitsDefect Rate: Less than 0.5%Lead Time: 4-6 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hanger integrity
- Tighten all connections
- Clean exhaust tips
- Inspect for rust or corrosion
Use a torque wrench to ensure proper tightening of connections.
- Replace exhaust gaskets
- Inspect muffler for damage
- Check catalytic converter
- Test exhaust backpressure
- Inspect heat shields
Replace any damaged components immediately to prevent further issues.
- Full system inspection
- Replace worn hangers
- Check for pipe corrosion
- Test emissions compliance
- Inspect exhaust tips for wear
Consider upgrading to a high-performance exhaust system if needed.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 1982-1987 Dodge Charger models?
Is this exhaust system compatible with all 1982-1987 Dodge Charger models?
This exhaust system is designed to fit all 1982-1987 Dodge Charger models, including both the 2.2L and 2.6L engine variants. It is compatible with both manual and automatic transmissions. However, slight modifications may be required for vehicles with aftermarket components or custom setups. Always verify the specific model year and engine type before purchase to ensure proper fitment.
Q2 What maintenance is required for this exhaust system?
What maintenance is required for this exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 6 months. Clean the exterior with a mild detergent and water to remove debris. Check the mounting brackets and hangers for wear and tighten bolts as needed. Additionally, ensure the catalytic converter (if equipped) is functioning properly to maintain emissions compliance.
Q3 How do I install or replace the exhaust system on my Dodge Charger?
How do I install or replace the exhaust system on my Dodge Charger?
To install or replace the exhaust system, first, lift the vehicle securely using jack stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, starting from the manifold back, and secure it with the provided hardware. Ensure proper alignment and clearance before tightening all connections. Test for leaks by running the engine and inspecting the joints.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system may indicate loose components, leaks, or damage. Inspect the system for loose clamps, broken hangers, or cracks in the piping. Tighten or replace any faulty parts. If the noise persists, check the muffler and catalytic converter for internal damage. Professional inspection is recommended for complex issues.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, consider upgrading to a high-flow muffler or catalytic converter for improved exhaust flow. Ensure the system is free of leaks and properly aligned. Regularly clean and inspect components to prevent corrosion. Pair the exhaust system with a compatible air intake and tune the engine for enhanced efficiency and power output.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1982-1987 Dodge Charger Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 1982-1987 Dodge Charger. Includes detailed diagrams and step-by-step instructions.
Technical Service Bulletin: Exhaust System Updates
Coming SoonOfficial bulletin addressing common exhaust system issues and recommended solutions for the 1982-1987 Dodge Charger.
Dodge Charger Exhaust Parts Catalog
Coming SoonCatalog listing all OEM and aftermarket exhaust components available for the 1982-1987 Dodge Charger. Includes part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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