Dodge Charger 1982-1987 Emissions & Sensors Specifications
Dodge Charger 1982-1987

Dodge Charger 1982-1987 Emissions & Sensors Specifications

Explore detailed specifications for emissions sensors in the 1982-1987 Dodge Charger. Learn about sensor types, locations, functions, and compatibility for diagnostics, repairs, and upgrades. Ideal for mechanics and enthusiasts.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 1982-1987 Dodge Charger. It is designed to assist mechanics, enthusiasts, and technicians in understanding, maintaining, and troubleshooting the emissions control system. The document is organized into sections for easy navigation, with subsections detailing specific components and their functions. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to locate specific terms or components within the document. Enter keywords related to emissions sensors, such as 'oxygen sensor' or 'catalytic converter,' to find relevant sections quickly.

Navigate through the document using the table of contents or by scrolling through the sections. Each major section is labeled with a title and description, and subsections provide detailed technical points for easy reference.

Key Specifications

Oxygen Sensor Operating Temp

Up to 600°C

Catalytic Converter Efficiency

>90%

Evaporative System Pressure

0.5-1.5 psi

Sensor Replacement Interval

60,000-90,000 miles

Catalytic Converter Temp

>300°C

Available Specifications

Oxygen Sensors

This section covers the oxygen sensors used in the 1982-1987 Dodge Charger, which are critical for monitoring and optimizing the air-fuel ratio. It includes details on sensor types, locations, and common issues.

Sensor Types and Locations
  • Single-wire zirconia oxygen sensors were standard.
  • Located in the exhaust manifold or exhaust pipe.
  • Designed to operate at high temperatures (up to 600°C).
  • Monitored oxygen levels in exhaust gases.
  • Provided feedback to the engine control module (ECM).
Common Issues and Maintenance
  • Fouling due to oil or coolant contamination.
  • Slow response time as sensors age.
  • Check engine light triggered by sensor failure.
  • Recommended replacement every 60,000-90,000 miles.
  • Use of anti-seize compound during installation.

Catalytic Converter

This section details the catalytic converter's role in reducing harmful emissions. It includes information on design, function, and troubleshooting tips.

Design and Function
  • Two-way catalytic converter standard in early models.
  • Converts carbon monoxide and hydrocarbons into less harmful gases.
  • Constructed with a ceramic honeycomb structure.
  • Coated with platinum and palladium catalysts.
  • Operates optimally at temperatures above 300°C.
Troubleshooting Tips
  • Check for clogging or physical damage.
  • Monitor exhaust backpressure for signs of blockage.
  • Inspect for rattling noises indicating broken internals.
  • Ensure proper oxygen sensor function for optimal performance.
  • Replace if efficiency drops below 90%.

Evaporative Emissions Control

This section explains the evaporative emissions control system, which prevents fuel vapors from escaping into the atmosphere. It includes details on components and maintenance.

Key Components
  • Charcoal canister for vapor storage.
  • Purge valve to control vapor flow.
  • Vapor lines connecting the fuel tank to the canister.
  • Pressure relief valve for safety.
  • Sealed fuel cap to prevent leaks.
Maintenance and Inspection
  • Inspect vapor lines for cracks or leaks.
  • Check charcoal canister for saturation.
  • Test purge valve functionality.
  • Ensure fuel cap seals properly.
  • Replace components as needed.

Component Specifications

Overview

Type
Oxygen (O2) Sensor
Configuration
Single-wire or 3-wire design
Platform
Integrated into exhaust system
Material
Stainless steel housing
Location
Mounted in exhaust manifold or pipe

Dimensions

Sensor Length
2.5 inches (63.5 mm)
Thread Diameter
0.625 inches (15.875 mm)
Probe Length
1.25 inches (31.75 mm)
Wire Length
24 inches (609.6 mm)
Thread Pitch
18 threads per inch (1.411 mm pitch)
Hex Size
0.875 inches (22.225 mm)
Probe Diameter
0.25 inches (6.35 mm)

Materials

Housing
Stainless steel
Probe
Zirconia ceramic
Wiring
High-temperature PTFE insulation
Connector
Thermoplastic with brass terminals

Features

Performance
  • Heated element for faster warm-up
  • Wideband air-fuel ratio detection
  • High-temperature tolerance up to 900°F (482°C)
  • Rapid response time (less than 100ms)
Compatibility
  • Direct fit for 1982-1987 Dodge Charger models
  • Compatible with 2.2L and 2.6L engines
  • Standard 12V electrical system
  • Universal connector design
Durability
  • Corrosion-resistant housing
  • Sealed against moisture ingress
  • Vibration-resistant design
  • Long service life (50,000-100,000 miles)
installation
  • Pre-threaded for easy replacement
  • Integrated anti-seize coating
  • Color-coded wiring
  • Tool-free connector
Monitoring
  • Real-time exhaust gas analysis
  • Closed-loop feedback system
  • ECU communication capability
  • Fault code generation

Safety Features

Thermal Protection
  • Heat-resistant shielding
  • Automatic shut-off at extreme temperatures
Electrical Safety
  • Short-circuit protection
  • Polarity protection
Environmental
  • Lead-free construction
  • RoHS compliant materials

Comfort Features

installation
  • Ergonomic design for easy handling
  • Clear installation markings
Maintenance
  • Self-diagnostic capability
  • Easy access for replacement
Operation
  • Quiet operation
  • Minimal vibration

Accessories

installation
  • Oxygen sensor socket
  • Anti-seize compound
  • Wire harness extension
Testing
  • Multimeter
  • OBD-I code reader
  • Voltage tester
Replacement
  • Replacement gaskets
  • Heat shield
  • Thread chaser

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check connector integrity
  • Test sensor response time
  • Verify proper voltage output
  • Clean sensor threads
Maintenance Notes
Avoid using silicone-based lubricants near sensor

Warranty

Standard
Miles: 24,000
Years: 2
Coverage: Manufacturing defects
Extended
Miles: 50,000
Years: 5
Coverage: Performance failure
Pro Series
Miles: 100,000
Years: 10
Coverage: Full replacement
Terms
Warranty void if improper installation or contamination occurs

Production Details

Manufacturer
Standard Motor Products
Manufacturing Process
  • Automated assembly
  • Laser welding
  • Precision calibration
Quality Control
Testing: Thermal cycling, Vibration testing, Electrical performance
Standards: ISO 9001 certified, SAE J1930 compliant
Sustainability
  • Recyclable materials
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Units Per Hour: 500
Defect Rate: 0.01%
Energy Usage: 2.5 kWh per unit

Service Information for emissions_sensors Service

Maintenance and service requirements specific to oxygen sensors

30,000
24
  • Inspect sensor wiring for damage
  • Check for proper voltage output
  • Test response time
  • Verify connector integrity
  • Clean sensor threads

Use only manufacturer-approved cleaning agents

60,000
48
  • Perform full diagnostic scan
  • Check for exhaust leaks
  • Test heater circuit resistance
  • Verify proper air-fuel ratio
  • Inspect mounting integrity

Specialized OBD-I scanner required

100,000
84
  • Replace oxygen sensor
  • Inspect catalytic converter
  • Check entire exhaust system
  • Perform emissions test
  • Verify ECU communication

Replacement recommended even if functioning properly

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 1982-1987 Dodge Charger models?

The emissions sensors are designed to be compatible with all 1982-1987 Dodge Charger models, including both V6 and V8 engine configurations. These sensors meet OEM specifications and are calibrated to work with the vehicle's onboard diagnostics system. However, it is recommended to verify the specific part number for your model year and engine type to ensure proper compatibility.

Q2

What maintenance is required for emissions sensors?

Emissions sensors require minimal maintenance but should be inspected annually or every 12,000 miles. Check for physical damage, corrosion, or contamination. Ensure the sensor wiring is intact and connections are secure. Cleaning the sensor with a specialized cleaner can help maintain accuracy. Replace the sensor if it fails diagnostic tests or shows signs of wear.

Q3

How do I install or replace emissions sensors on a 1982-1987 Dodge Charger?

To install or replace emissions sensors, first, locate the sensor near the exhaust manifold or catalytic converter. Disconnect the battery, then unplug the sensor's electrical connector. Use a wrench to remove the old sensor and install the new one, ensuring it is properly threaded and tightened. Reconnect the electrical connector and battery. Test the system to confirm proper operation.

Q4

What should I do if the emissions sensor is not functioning correctly?

If the emissions sensor is malfunctioning, first check for error codes using an OBD-I scanner. Inspect the sensor for physical damage, loose connections, or contamination. Clean the sensor if necessary. If the issue persists, test the sensor's voltage output with a multimeter. Replace the sensor if it fails to meet specifications or if diagnostic codes indicate a failure.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, ensure the engine is properly tuned and running efficiently. Use high-quality fuel and avoid contaminants. Regularly inspect and clean the sensor. Replace the sensor at recommended intervals or if performance declines. Properly functioning sensors improve fuel efficiency and reduce emissions, ensuring compliance with environmental standards.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1982-1987 Dodge Charger Service Manual

Coming Soon

Comprehensive service manual covering all aspects of maintenance, repair, and diagnostics for 1982-1987 Dodge Charger models, including emissions systems.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Official bulletin detailing updates and improvements to emissions sensors for 1982-1987 Dodge Charger models, including installation tips and troubleshooting.

Dodge Charger Parts and Accessories Catalog

Coming Soon

Catalog listing all available parts and accessories for 1982-1987 Dodge Charger models, including emissions sensors and related components.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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