Dodge Caravan 2008-2020 Suspension Specifications
Explore detailed suspension specifications for the 2008-2020 Dodge Caravan, including part numbers, torque values, alignment settings, and compatibility details. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed suspension specifications for the 2008-2020 Dodge Caravan. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension system's components, configurations, and technical details. Use the search functionality to locate specific terms or navigate through sections to explore comprehensive information about the front and rear suspension, alignment, and other related systems.
How to Use
Use the search bar to enter keywords like 'front suspension' or 'alignment specs' to quickly find relevant information. Ensure your search terms are specific for accurate results.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Strut Length
22.5 inches
Rear Shock Length
18.7 inches
Camber Range
-0.5° to +0.5°
Caster Range
+3.0° to +4.0°
Toe-in Range
0.10° to 0.20°
Available Specifications
Front Suspension
The front suspension system of the 2008-2020 Dodge Caravan is designed for stability and comfort. This section covers the key components, including the strut assembly, control arms, and steering linkage, along with their specifications and maintenance tips.
Front Suspension
The front suspension system of the 2008-2020 Dodge Caravan is designed for stability and comfort. This section covers the key components, including the strut assembly, control arms, and steering linkage, along with their specifications and maintenance tips.
Strut Assembly
- MacPherson strut design for compactness and efficiency
- Coil spring integrated with the strut for load-bearing
- Gas-charged shock absorbers for improved damping
- Upper strut mount with bearing for smooth steering rotation
- Replacement interval: Typically 80,000-100,000 miles
- Torque specifications: Upper strut nut (50-60 ft-lbs)
Control Arms and Bushings
- Lower control arms made of stamped steel for durability
- Rubber bushings for noise reduction and vibration damping
- Ball joints integrated into the control arms for easy replacement
- Torque specifications: Control arm bolts (70-90 ft-lbs)
- Inspection interval: Every 30,000 miles or during tire rotation
Rear Suspension
The rear suspension of the Dodge Caravan ensures a smooth ride and stable handling. This section details the torsion beam axle, shock absorbers, and other components, along with their technical specifications and maintenance guidelines.
Rear Suspension
The rear suspension of the Dodge Caravan ensures a smooth ride and stable handling. This section details the torsion beam axle, shock absorbers, and other components, along with their technical specifications and maintenance guidelines.
Torsion Beam Axle
- Torsion beam design for simplicity and cost-effectiveness
- Integrated trailing arms for improved stability
- Rubber bushings at mounting points for noise isolation
- Torque specifications: Axle mounting bolts (80-100 ft-lbs)
- Inspection interval: Every 50,000 miles
Rear Shock Absorbers
- Hydraulic shock absorbers for consistent damping
- Mounting points reinforced for heavy loads
- Replacement interval: Typically 80,000-100,000 miles
- Torque specifications: Upper shock mount (40-50 ft-lbs)
- Lower shock mount (60-70 ft-lbs)
Wheel Alignment
Proper wheel alignment is crucial for tire longevity and vehicle handling. This section provides alignment specifications, adjustment procedures, and tips for maintaining optimal alignment settings.
Wheel Alignment
Proper wheel alignment is crucial for tire longevity and vehicle handling. This section provides alignment specifications, adjustment procedures, and tips for maintaining optimal alignment settings.
Alignment Specifications
- Camber: -0.5° to +0.5°
- Caster: +3.0° to +4.0°
- Toe-in: 0.10° to 0.20°
- Adjustment points: Tie rod ends and control arm bushings
- Recommended alignment check: Every 15,000 miles or after suspension repairs
Alignment Adjustment
- Use alignment machine for precise measurements
- Adjust tie rod ends to set toe angle
- Inspect control arm bushings for wear before adjustment
- Recheck alignment after test drive
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Component Specifications
Overview
- Type
- Independent Front Suspension, Torsion Beam Rear Suspension
- Configuration
- Front: MacPherson Strut, Rear: Twist Beam
- Platform
- Chrysler RT Platform
- Material
- High-Strength Steel
- Location
- Front and Rear Axles
Dimensions
- Front Strut Length
- 22.5 inches (571.5 mm)
- Rear Beam Width
- 54.3 inches (1379 mm)
- Spring Rate Front
- 180 lb/in (31.5 N/mm)
- Spring Rate Rear
- 150 lb/in (26.3 N/mm)
- Shock ABSorber Travel
- 5.9 inches (150 mm)
- Track Width Front
- 63.2 inches (1605 mm)
- Track Width Rear
- 63.1 inches (1603 mm)
Materials
- Springs
- Chrome-Silicon Alloy Steel
- Shock ABSorbers
- Steel with Hydraulic Fluid
- Control Arms
- Forged Aluminum
- Bushings
- Polyurethane and Rubber Composite
Features
- Ride Quality
-
- Tuned for comfort and stability
- Progressive rate springs
- Hydraulic shock absorbers
- Handling
-
- Precision steering geometry
- Stabilizer bars for reduced body roll
- Optimized camber and caster angles
- Durability
-
- Corrosion-resistant coatings
- Reinforced mounting points
- High-strength materials
- Adjustability
-
- Height-adjustable front struts
- Replaceable bushings
- Serviceable components
- Noise Reduction
-
- Isolated suspension mounts
- Rubber bushings for vibration damping
- Acoustic dampening materials
Safety Features
- Structural integrity
-
- Crash-tested components
- Reinforced subframe
- Stability
-
- Electronic Stability Control (ESC) integration
- Anti-roll bars
- Braking Support
-
- Suspension designed for ABS compatibility
- Optimized weight distribution
Comfort Features
- Vibration Damping
-
- Hydraulic bushings
- Isolated subframe mounts
- Ride Smoothness
-
- Tuned spring rates
- Comfort-oriented shock absorbers
- Noise insulation
-
- Acoustic dampening materials
- Sealed suspension components
- Adjustability
-
- Driver-selectable ride modes (if equipped)
- Height-adjustable components
Accessories
- Upgrades
-
- Performance shock absorbers
- Lowering springs
- Adjustable sway bars
- Maintenance Tools
-
- Strut compressor
- Bushing press
- Alignment tools
- Protective Gear
-
- Suspension covers
- Rust inhibitors
- Protective boots
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect shock absorbers for leaks
- Check bushings for wear
- Lubricate suspension joints
- Inspect alignment
- Tighten mounting bolts
- Maintenance Notes
- Regular alignment checks recommended for optimal performance.
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Defects in materials or workmanship
- Powertrain Warranty
- Miles: 60,000Years: 5Coverage: Suspension components included
- Corrosion Warranty
- Miles: 100,000Years: 5Coverage: Rust-through protection
- Extended Warranty
- Miles: 100,000Years: 7Coverage: Optional extended coverage for suspension
Production Details
- Manufacturer
- Chrysler Group LLC
- Manufacturing Process
-
- Robotic assembly
- Laser welding
- Precision machining
- Quality Control
- Testing: Durability testing, Crash testing, Environmental testingStandards: ISO 9001 certified, Chrysler Quality Assurance
- Sustainability Practices
-
- Recycled materials in components
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for Suspension Service
Maintenance and service requirements specific to the suspension system
- Inspect shock absorbers for leaks
- Check bushings for wear
- Lubricate suspension joints
- Inspect alignment
- Tighten mounting bolts
Alignment checks are critical for tire wear and handling.
- Replace worn bushings
- Inspect and replace shock absorbers if necessary
- Check and replace stabilizer bar links
- Perform full suspension alignment
Special tools required for bushing replacement.
- Replace all suspension bushings
- Inspect and replace springs if sagging
- Overhaul suspension components
- Perform comprehensive alignment and testing
Major service may require professional equipment and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with 2008-2020 Dodge Caravan models?
What suspension components are compatible with 2008-2020 Dodge Caravan models?
The 2008-2020 Dodge Caravan is compatible with various suspension components, including struts, shocks, springs, and control arms. Ensure parts match the specific model year and trim level. OEM parts guarantee precise fit, while aftermarket options may offer enhanced performance. Always verify compatibility using the vehicle’s VIN or consult a parts catalog for accurate specifications.
Q2 What are the maintenance requirements for the suspension system?
What are the maintenance requirements for the suspension system?
Regularly inspect suspension components every 12,000 miles or annually. Check for worn shocks, struts, or bushings and ensure proper alignment. Lubricate moving parts as needed and replace damaged components promptly. Follow the manufacturer’s maintenance schedule for optimal performance and safety. Frequent driving on rough roads may necessitate more frequent inspections.
Q3 How do I replace the suspension struts on a Dodge Caravan?
How do I replace the suspension struts on a Dodge Caravan?
To replace struts, lift the vehicle and secure it on jack stands. Remove the wheel and disconnect the sway bar link and brake line bracket. Unbolt the strut assembly from the steering knuckle and remove the upper mounting bolts inside the engine bay. Install the new strut, reassemble components, and ensure proper torque specifications. Always perform an alignment after replacement.
Q4 What should I do if my Dodge Caravan’s suspension feels unstable?
What should I do if my Dodge Caravan’s suspension feels unstable?
If the suspension feels unstable, inspect for worn shocks, struts, or bushings. Check tire pressure and alignment, as improper settings can affect handling. Test for uneven tire wear or unusual noises. If issues persist, consult a professional mechanic to diagnose and repair the problem. Avoid driving until the issue is resolved to ensure safety.
Q5 How can I optimize the suspension performance for better handling?
How can I optimize the suspension performance for better handling?
Upgrade to high-performance shocks or struts for improved handling. Consider installing sway bars to reduce body roll. Ensure tires are properly inflated and aligned. Regularly inspect and replace worn components. Avoid overloading the vehicle, as excess weight can strain the suspension. For off-road use, consider a lift kit and heavy-duty components.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Dodge Caravan Suspension Service Manual
Coming SoonDetailed guide covering suspension system maintenance, repair, and replacement procedures for 2008-2020 Dodge Caravan models.
Technical Service Bulletin: Suspension Noise Fix
Coming SoonBulletin addressing common suspension noise issues in 2008-2020 Dodge Caravan models, including recommended repairs and part updates.
Dodge Caravan Suspension Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket suspension parts for 2008-2020 Dodge Caravan models, including part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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