Dodge Caravan 2008-2020 Suspension Specifications
Dodge Caravan 2008-2020

Dodge Caravan 2008-2020 Suspension Specifications

Explore detailed suspension specifications for the 2008-2020 Dodge Caravan, including part numbers, torque values, alignment settings, and compatibility details. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed suspension specifications for the 2008-2020 Dodge Caravan. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension system's components, configurations, and technical details. Use the search functionality to locate specific terms or navigate through sections to explore comprehensive information about the front and rear suspension, alignment, and other related systems.

How to Use

Use the search bar to enter keywords like 'front suspension' or 'alignment specs' to quickly find relevant information. Ensure your search terms are specific for accurate results.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Strut Length

22.5 inches

Rear Shock Length

18.7 inches

Camber Range

-0.5° to +0.5°

Caster Range

+3.0° to +4.0°

Toe-in Range

0.10° to 0.20°

Available Specifications

Front Suspension

The front suspension system of the 2008-2020 Dodge Caravan is designed for stability and comfort. This section covers the key components, including the strut assembly, control arms, and steering linkage, along with their specifications and maintenance tips.

Strut Assembly
  • MacPherson strut design for compactness and efficiency
  • Coil spring integrated with the strut for load-bearing
  • Gas-charged shock absorbers for improved damping
  • Upper strut mount with bearing for smooth steering rotation
  • Replacement interval: Typically 80,000-100,000 miles
  • Torque specifications: Upper strut nut (50-60 ft-lbs)
Control Arms and Bushings
  • Lower control arms made of stamped steel for durability
  • Rubber bushings for noise reduction and vibration damping
  • Ball joints integrated into the control arms for easy replacement
  • Torque specifications: Control arm bolts (70-90 ft-lbs)
  • Inspection interval: Every 30,000 miles or during tire rotation

Rear Suspension

The rear suspension of the Dodge Caravan ensures a smooth ride and stable handling. This section details the torsion beam axle, shock absorbers, and other components, along with their technical specifications and maintenance guidelines.

Torsion Beam Axle
  • Torsion beam design for simplicity and cost-effectiveness
  • Integrated trailing arms for improved stability
  • Rubber bushings at mounting points for noise isolation
  • Torque specifications: Axle mounting bolts (80-100 ft-lbs)
  • Inspection interval: Every 50,000 miles
Rear Shock Absorbers
  • Hydraulic shock absorbers for consistent damping
  • Mounting points reinforced for heavy loads
  • Replacement interval: Typically 80,000-100,000 miles
  • Torque specifications: Upper shock mount (40-50 ft-lbs)
  • Lower shock mount (60-70 ft-lbs)

Wheel Alignment

Proper wheel alignment is crucial for tire longevity and vehicle handling. This section provides alignment specifications, adjustment procedures, and tips for maintaining optimal alignment settings.

Alignment Specifications
  • Camber: -0.5° to +0.5°
  • Caster: +3.0° to +4.0°
  • Toe-in: 0.10° to 0.20°
  • Adjustment points: Tie rod ends and control arm bushings
  • Recommended alignment check: Every 15,000 miles or after suspension repairs
Alignment Adjustment
  • Use alignment machine for precise measurements
  • Adjust tie rod ends to set toe angle
  • Inspect control arm bushings for wear before adjustment
  • Recheck alignment after test drive

Component Specifications

Overview

Type
Independent Front Suspension, Torsion Beam Rear Suspension
Configuration
Front: MacPherson Strut, Rear: Twist Beam
Platform
Chrysler RT Platform
Material
High-Strength Steel
Location
Front and Rear Axles

Dimensions

Front Strut Length
22.5 inches (571.5 mm)
Rear Beam Width
54.3 inches (1379 mm)
Spring Rate Front
180 lb/in (31.5 N/mm)
Spring Rate Rear
150 lb/in (26.3 N/mm)
Shock ABSorber Travel
5.9 inches (150 mm)
Track Width Front
63.2 inches (1605 mm)
Track Width Rear
63.1 inches (1603 mm)

Materials

Springs
Chrome-Silicon Alloy Steel
Shock ABSorbers
Steel with Hydraulic Fluid
Control Arms
Forged Aluminum
Bushings
Polyurethane and Rubber Composite

Features

Ride Quality
  • Tuned for comfort and stability
  • Progressive rate springs
  • Hydraulic shock absorbers
Handling
  • Precision steering geometry
  • Stabilizer bars for reduced body roll
  • Optimized camber and caster angles
Durability
  • Corrosion-resistant coatings
  • Reinforced mounting points
  • High-strength materials
Adjustability
  • Height-adjustable front struts
  • Replaceable bushings
  • Serviceable components
Noise Reduction
  • Isolated suspension mounts
  • Rubber bushings for vibration damping
  • Acoustic dampening materials

Safety Features

Structural integrity
  • Crash-tested components
  • Reinforced subframe
Stability
  • Electronic Stability Control (ESC) integration
  • Anti-roll bars
Braking Support
  • Suspension designed for ABS compatibility
  • Optimized weight distribution

Comfort Features

Vibration Damping
  • Hydraulic bushings
  • Isolated subframe mounts
Ride Smoothness
  • Tuned spring rates
  • Comfort-oriented shock absorbers
Noise insulation
  • Acoustic dampening materials
  • Sealed suspension components
Adjustability
  • Driver-selectable ride modes (if equipped)
  • Height-adjustable components

Accessories

Upgrades
  • Performance shock absorbers
  • Lowering springs
  • Adjustable sway bars
Maintenance Tools
  • Strut compressor
  • Bushing press
  • Alignment tools
Protective Gear
  • Suspension covers
  • Rust inhibitors
  • Protective boots

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers for leaks
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect alignment
  • Tighten mounting bolts
Maintenance Notes
Regular alignment checks recommended for optimal performance.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials or workmanship
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Suspension components included
Corrosion Warranty
Miles: 100,000
Years: 5
Coverage: Rust-through protection
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Optional extended coverage for suspension

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Robotic assembly
  • Laser welding
  • Precision machining
Quality Control
Testing: Durability testing, Crash testing, Environmental testing
Standards: ISO 9001 certified, Chrysler Quality Assurance
Sustainability Practices
  • Recycled materials in components
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.5%
Lead Time: 4 weeks

Service Information for Suspension Service

Maintenance and service requirements specific to the suspension system

30,000
24
  • Inspect shock absorbers for leaks
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect alignment
  • Tighten mounting bolts

Alignment checks are critical for tire wear and handling.

60,000
48
  • Replace worn bushings
  • Inspect and replace shock absorbers if necessary
  • Check and replace stabilizer bar links
  • Perform full suspension alignment

Special tools required for bushing replacement.

100,000
84
  • Replace all suspension bushings
  • Inspect and replace springs if sagging
  • Overhaul suspension components
  • Perform comprehensive alignment and testing

Major service may require professional equipment and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with 2008-2020 Dodge Caravan models?

The 2008-2020 Dodge Caravan is compatible with various suspension components, including struts, shocks, springs, and control arms. Ensure parts match the specific model year and trim level. OEM parts guarantee precise fit, while aftermarket options may offer enhanced performance. Always verify compatibility using the vehicle’s VIN or consult a parts catalog for accurate specifications.

Q2

What are the maintenance requirements for the suspension system?

Regularly inspect suspension components every 12,000 miles or annually. Check for worn shocks, struts, or bushings and ensure proper alignment. Lubricate moving parts as needed and replace damaged components promptly. Follow the manufacturer’s maintenance schedule for optimal performance and safety. Frequent driving on rough roads may necessitate more frequent inspections.

Q3

How do I replace the suspension struts on a Dodge Caravan?

To replace struts, lift the vehicle and secure it on jack stands. Remove the wheel and disconnect the sway bar link and brake line bracket. Unbolt the strut assembly from the steering knuckle and remove the upper mounting bolts inside the engine bay. Install the new strut, reassemble components, and ensure proper torque specifications. Always perform an alignment after replacement.

Q4

What should I do if my Dodge Caravan’s suspension feels unstable?

If the suspension feels unstable, inspect for worn shocks, struts, or bushings. Check tire pressure and alignment, as improper settings can affect handling. Test for uneven tire wear or unusual noises. If issues persist, consult a professional mechanic to diagnose and repair the problem. Avoid driving until the issue is resolved to ensure safety.

Q5

How can I optimize the suspension performance for better handling?

Upgrade to high-performance shocks or struts for improved handling. Consider installing sway bars to reduce body roll. Ensure tires are properly inflated and aligned. Regularly inspect and replace worn components. Avoid overloading the vehicle, as excess weight can strain the suspension. For off-road use, consider a lift kit and heavy-duty components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Dodge Caravan Suspension Service Manual

Coming Soon

Detailed guide covering suspension system maintenance, repair, and replacement procedures for 2008-2020 Dodge Caravan models.

Technical Service Bulletin: Suspension Noise Fix

Coming Soon

Bulletin addressing common suspension noise issues in 2008-2020 Dodge Caravan models, including recommended repairs and part updates.

Dodge Caravan Suspension Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket suspension parts for 2008-2020 Dodge Caravan models, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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