Dodge Caravan 2008-2020 Fuel System Specifications
Dodge Caravan 2008-2020

Dodge Caravan 2008-2020 Fuel System Specifications

Explore detailed fuel specifications for the 2008-2020 Dodge Caravan, including fuel type, tank capacity, economy, and emission standards. Essential for maintenance, repair, and performance optimization.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2008-2020 Dodge Caravan. It includes information on fuel types, efficiency, tank capacity, and related technical details. Use this guide to understand the vehicle's fuel performance and requirements. The document is organized into sections for easy navigation, with a quick reference table for key specifications.

How to Use

Use the search function to find specific terms or phrases related to fuel specifications. Enter keywords like 'fuel efficiency' or 'tank capacity' to quickly locate relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled clearly, and subsections provide detailed points for easy reference.

Key Specifications

Fuel Type

Regular Unleaded (87 octane)

Fuel Tank Capacity

20 gallons

City MPG

17-19 MPG

Highway MPG

25-28 MPG

Combined MPG

20-23 MPG

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel compatible with the 2008-2020 Dodge Caravan, including recommended octane ratings and alternative fuel options. It also explains the importance of using the correct fuel type for optimal performance.

Recommended Fuel Type
  • Regular unleaded gasoline (87 octane) is recommended.
  • Higher octane fuel (89-91) can be used but is not required.
  • Ethanol blends up to E10 (10% ethanol) are acceptable.
  • Avoid using diesel or E85 fuel, as they are not compatible.
Alternative Fuel Options
  • No factory-supported alternative fuel systems are available.
  • Aftermarket CNG (Compressed Natural Gas) kits may be compatible.
  • Propane conversions are not recommended by the manufacturer.
  • Always consult a certified technician before using alternative fuels.

Fuel Efficiency

This section provides details on the fuel efficiency of the 2008-2020 Dodge Caravan, including EPA-estimated mileage for city, highway, and combined driving. It also discusses factors that can affect fuel economy.

EPA-Estimated Mileage
  • City: 17-19 MPG (depending on model year and engine).
  • Highway: 25-28 MPG (depending on model year and engine).
  • Combined: 20-23 MPG (depending on model year and engine).
  • Actual mileage may vary based on driving conditions.
Factors Affecting Fuel Economy
  • Driving habits (e.g., aggressive acceleration reduces efficiency).
  • Vehicle load (carrying heavy cargo decreases MPG).
  • Tire pressure (underinflated tires lower fuel economy).
  • Environmental conditions (cold weather reduces efficiency).

Fuel Tank and Capacity

This section outlines the fuel tank specifications for the 2008-2020 Dodge Caravan, including tank capacity, materials, and refueling tips. It also provides information on the fuel gauge and low-fuel warnings.

Fuel Tank Capacity
  • Standard fuel tank capacity: 20 gallons.
  • Reserve capacity: Approximately 2 gallons.
  • Material: High-density polyethylene for durability.
  • Designed to minimize fuel evaporation and emissions.
Refueling Tips
  • Always turn off the engine before refueling.
  • Use the recommended fuel type for best performance.
  • Avoid overfilling the tank to prevent spillage.
  • Check the fuel cap for proper sealing after refueling.

Component Specifications

Overview

Type
Gasoline
Configuration
Front-engine, front-wheel drive
Platform
Chrysler RT platform
Material
Steel fuel tank
Location
Underbody, rear of vehicle

Dimensions

Fuel Tank Capacity
20.0 gallons (75.7 liters)
Fuel Tank Length
36.2 inches (92 cm)
Fuel Tank Width
24.8 inches (63 cm)
Fuel Tank Height
12.6 inches (32 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Pressure
58 psi (400 kPa)
Fuel Filter Size
2.5 inches x 1.5 inches (6.35 cm x 3.81 cm)

Materials

Fuel Tank
High-density polyethylene (HDPE)
Fuel Lines
Nylon with stainless steel reinforcement
Fuel Pump
Thermoplastic housing with stainless steel internals
Fuel Filter
Cellulose media with metal casing

Features

Fuel Delivery
  • Sequential multi-port fuel injection
  • Electronic throttle control
  • Returnless fuel system
  • Variable fuel pressure regulation
Fuel Monitoring
  • Fuel level sensor with float mechanism
  • Low fuel warning system
  • Real-time fuel economy display
  • Trip computer with range estimation
Emissions Control
  • Evaporative emissions system
  • Onboard diagnostics (OBD-II)
  • Catalytic converter compatibility
  • Fuel vapor recovery system
Safety
  • Rollover fuel shutoff valve
  • Impact-resistant fuel tank
  • Fuel pump inertia switch
  • Fuel tank pressure sensor
Performance
  • Optimized fuel flow design
  • High-capacity fuel pump
  • Anti-slosh baffles in fuel tank
  • Quick-connect fuel line fittings

Safety Features

Crash Protection
  • Fuel tank impact shields
  • Automatic fuel pump shutoff
  • Reinforced fuel line routing
Fire Prevention
  • Flame arrestor in fuel filler neck
  • Fuel tank pressure relief valve
  • Heat-resistant fuel line insulation
Leak Detection
  • Fuel tank pressure monitoring
  • Fuel line integrity sensors
  • Evaporative emissions leak detection

Comfort Features

Refueling
  • Capless fuel filler system
  • Easy-access fuel door release
  • Fuel level indicator with precision
Noise Reduction
  • Fuel pump noise dampening
  • Anti-vibration fuel line mounts
  • Quiet fuel tank baffles
Maintenance
  • Serviceable fuel filter
  • Accessible fuel pump module
  • Durable fuel tank coating

Accessories

Fuel System
  • Fuel tank skid plate
  • Fuel line protectors
  • Fuel additive treatment
Monitoring
  • Aftermarket fuel level gauge
  • Fuel pressure tester
  • OBD-II scanner
Performance
  • High-flow fuel pump
  • Upgraded fuel injectors
  • Performance fuel filter

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect fuel tank for damage
  • Clean fuel injectors
Maintenance Notes
Use only recommended fuel grade (87 octane minimum). Avoid running fuel tank below 1/4 capacity to prevent fuel pump overheating.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel pump and fuel tank
Powertrain
Miles: 60,000
Years: 5
Coverage: Fuel delivery system components
Emissions
Miles: 80,000
Years: 8
Coverage: Evaporative emissions system
Corrosion
Miles: 100,000
Years: 5
Coverage: Fuel tank corrosion perforation

Production Details

Manufacturer
Chrysler LLC
Manufacturing Process
  • Injection molding for fuel tank
  • Robotic assembly for fuel pump module
  • Automated fuel line routing
Quality Control
Pressure Testing: Fuel tank and lines tested at 30 psi
Leak Detection: Helium leak testing for all connections
Durability Testing: Simulated 150,000 miles of operation
Sustainability Practices
  • Recycled materials in fuel tank construction
  • Low-VOC fuel system components
  • Eco-friendly manufacturing processes
Production Metrics
Annual Production: Approximately 150,000 units
Defect Rate: Less than 0.1%
Production Time: Average 2 hours per fuel system

Service Information for fuel Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect fuel lines and connections
  • Replace fuel filter
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect fuel tank for damage

Use only manufacturer-approved replacement parts

60,000
48
  • Clean fuel injectors
  • Inspect fuel tank straps
  • Check fuel filler neck for debris
  • Test evaporative emissions system
  • Inspect fuel pump wiring

Perform fuel system cleaning if performance issues are noted

100,000
84
  • Replace fuel pump assembly
  • Inspect and replace fuel lines if necessary
  • Check fuel tank for corrosion
  • Test fuel pressure regulator
  • Perform complete fuel system diagnostic

Consider replacing all rubber fuel lines at this interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 2008-2020 Dodge Caravan?

The 2008-2020 Dodge Caravan is compatible with regular unleaded gasoline with an octane rating of 87. Using higher octane fuel is not required and will not improve performance. Avoid using diesel, E85, or any fuel with more than 10% ethanol, as it may damage the engine and void the warranty.

Q2

What are the maintenance requirements for the Dodge Caravan's fuel system?

The fuel system requires regular maintenance, including replacing the fuel filter every 30,000 miles and inspecting fuel lines for leaks or wear. Use fuel system cleaners every 15,000 miles to prevent deposits. Ensure the gas cap is tightly sealed to maintain proper pressure and avoid check engine light issues.

Q3

How do I replace the fuel pump in a 2008-2020 Dodge Caravan?

To replace the fuel pump, first, disconnect the battery. Remove the rear seats to access the fuel pump assembly. Disconnect the fuel lines and electrical connectors. Unscrew the locking ring and carefully remove the old pump. Install the new pump, reassemble the components, and reconnect the battery. Test the system for leaks before driving.

Q4

What should I do if my Dodge Caravan has poor fuel efficiency?

Poor fuel efficiency can result from clogged fuel injectors, a dirty air filter, or low tire pressure. Check and replace the air filter, ensure tires are inflated to the recommended PSI, and use a fuel injector cleaner. If issues persist, inspect the oxygen sensors and fuel system for malfunctions.

Q5

How can I optimize the fuel performance of my Dodge Caravan?

To optimize fuel performance, maintain proper tire pressure, use high-quality fuel, and replace air filters regularly. Avoid excessive idling and aggressive driving. Regularly service the fuel system, including injectors and filters, and ensure the engine is tuned to factory specifications for optimal efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2008-2020 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the Dodge Caravan.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Details updates and fixes for common fuel system issues in the 2008-2020 Dodge Caravan.

Dodge Caravan Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts, including fuel system components, for the Dodge Caravan.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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