Dodge Caravan 2008-2020 Brakes Specifications
Dodge Caravan 2008-2020

Dodge Caravan 2008-2020 Brakes Specifications

Explore the detailed brake specifications for the 2008-2020 Dodge Caravan, including pad sizes, rotor dimensions, and maintenance tips. Ideal for repairs, replacements, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2008-2020 Dodge Caravan. It is designed to help users understand the technical aspects of the brakes, including components, maintenance, and performance. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The search will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling or using the table of contents. Each section is organized by major topics, with subsections providing detailed information. Click on a section title to jump directly to that part of the document.

Key Specifications

Front Rotor Diameter

12.6 inches

Rear Rotor Diameter

11.9 inches

Brake Pad Thickness (Front)

0.5 inches

Brake Fluid Type

DOT 3 or DOT 4

Brake Fluid Capacity

1.5 liters

Available Specifications

Brake System Components

This section covers the primary components of the Dodge Caravan's braking system, including rotors, calipers, pads, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.

Front Brake Rotors
  • Diameter: 12.6 inches
  • Thickness: 1.1 inches
  • Material: Cast iron with vented design
  • Replacement interval: 50,000-70,000 miles
Rear Brake Rotors
  • Diameter: 11.9 inches
  • Thickness: 0.8 inches
  • Material: Cast iron with solid design
  • Replacement interval: 50,000-70,000 miles
Brake Calipers
  • Type: Single-piston floating calipers
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for leaks and wear every 30,000 miles

Brake Pad Specifications

This section provides details about the brake pads used in the Dodge Caravan, including materials, dimensions, and performance characteristics. Proper selection and maintenance of brake pads are crucial for safety and performance.

Front Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 0.5 inches (new)
  • Wear limit: 0.125 inches
  • Replacement interval: 30,000-50,000 miles
Rear Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 0.4 inches (new)
  • Wear limit: 0.125 inches
  • Replacement interval: 30,000-50,000 miles

Hydraulic Brake System

This section explains the hydraulic system that powers the brakes, including the master cylinder, brake lines, and fluid specifications. Proper maintenance of the hydraulic system ensures reliable braking performance.

Master Cylinder
  • Type: Dual-circuit design
  • Function: Converts pedal force into hydraulic pressure
  • Maintenance: Inspect for leaks and replace every 100,000 miles
Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: 1.5 liters
  • Replacement interval: Every 2 years or 30,000 miles
  • Importance: Prevents corrosion and maintains hydraulic efficiency

Brakes Specifications

Overview

Type
Hydraulic Disc (Front), Drum (Rear)
Configuration
Dual-circuit, diagonally split
Platform
Chrysler RT platform
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.8 inches (300 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Drum Diameter
10.2 inches (260 mm)
Rear Drum Width
2.0 inches (50 mm)
Brake Pad Length
5.9 inches (150 mm)
Brake Pad Width
2.4 inches (60 mm)
Brake Fluid Capacity
0.5 quarts (0.47 liters)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-strength steel
Brake Pads
Semi-metallic friction material
Brake Lines
Steel braided with rubber coating
Calipers
Aluminum alloy

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist
  • Traction Control System (TCS)
Rotor Features
  • Vented design for heat dissipation
  • Slotted for improved wet weather performance
  • Anti-rust coating
Pad Features
  • Low-noise design
  • High-temperature resistance
  • Wear indicators
Caliper Features
  • Single-piston design
  • Corrosion-resistant coating
  • Easy-to-service design
Drum Features
  • Self-adjusting mechanism
  • High thermal capacity
  • Durable lining material

Safety Features

Active Safety
  • ABS prevents wheel lock-up
  • EBD optimizes brake force distribution
  • Brake Assist for emergency stops
Passive Safety
  • Dual-circuit design for redundancy
  • Automatic brake adjustment
Monitoring
  • Brake pad wear sensors
  • Low brake fluid warning light

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Chamfered brake pads
  • Vibration dampening
Pedal Feel
  • Linear brake response
  • Adjustable pedal height
  • Smooth engagement
Maintenance Ease
  • Tool-free pad replacement
  • Accessible bleed valves
  • Clear wear indicators

Accessories

Upgrades
  • Performance brake pads
  • Drilled and slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Brake bleeder kit
  • Brake pad spreader
Maintenance Kits
  • Brake pad and rotor kit
  • Brake fluid flush kit
  • Drum brake service kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Measure rotor thickness
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Seal failure or corrosion
Brake Lines
Miles: 100,000
Years: 10
Coverage: Leaks or ruptures

Production Details

Manufacturer
ZF Friedrichshafen AG
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Dimensional Checks: Laser measurement
Material Testing: X-ray and hardness tests
Performance Testing: Dyno testing under load
Sustainability Practices
  • Recycled materials in brake pads
  • Water-based coatings
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 1.2 million units
Defect Rate: 0.02%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid moisture content
  • Inspect brake lines for damage
  • Verify parking brake operation

Ensure proper torque on all fasteners

30,000
24
  • Replace brake fluid
  • Inspect caliper slide pins
  • Check drum brake adjustment
  • Measure rotor runout
  • Test ABS functionality

Use only DOT 3 or DOT 4 brake fluid

60,000
60
  • Replace brake pads and rotors
  • Inspect and lubricate calipers
  • Replace drum brake shoes if worn
  • Check master cylinder operation
  • Perform full system bleed

Replace components in axle pairs

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2008-2020 Dodge Caravan models?

Yes, these brakes are designed to be compatible with all 2008-2020 Dodge Caravan models, including both front and rear brake systems. They meet OEM specifications and are suitable for both base and higher trim levels. Always verify your vehicle's specific configuration (e.g., engine type, wheel size) to ensure proper fitment.

Q2

What is the recommended maintenance schedule for Dodge Caravan brakes?

Brake pads should be inspected every 12,000 miles and replaced if worn below 3mm. Rotors should be checked for wear and warping during pad replacement. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual. Regular inspections for leaks, noise, or reduced braking performance are also advised.

Q3

How do I replace the brake pads on a 2008-2020 Dodge Caravan?

1. Lift the vehicle and remove the wheels. 2. Remove the caliper bolts and slide the caliper off the rotor. 3. Take out the old brake pads and inspect the rotor. 4. Compress the caliper piston using a C-clamp. 5. Install new pads and reassemble the caliper. 6. Reinstall the wheel and lower the vehicle. Test brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn pads or debris on the rotor. Inspect and clean the braking system. Vibrations often suggest warped rotors, which may need resurfacing or replacement. Ensure all components are properly torqued and lubricated. If issues persist, consult a professional mechanic for further diagnosis.

Q5

How can I optimize the performance of my Dodge Caravan brakes?

Use high-quality brake pads and rotors designed for your vehicle. Avoid aggressive driving to reduce wear. Regularly clean brake components to prevent debris buildup. Upgrade to performance brake fluid for improved heat resistance. Ensure proper bedding-in of new pads by following the manufacturer's instructions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2008-2020 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 2008-2020 Dodge Caravan models.

Technical Service Bulletin: Brake System Updates

Coming Soon

Details recent updates and fixes for brake systems in 2008-2020 Dodge Caravan models, including common issues and solutions.

Dodge Caravan Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, for 2008-2020 Dodge Caravan models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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