Dodge Caravan 2008-2020 Brakes Specifications
Explore the detailed brake specifications for the 2008-2020 Dodge Caravan, including pad sizes, rotor dimensions, and maintenance tips. Ideal for repairs, replacements, and upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2008-2020 Dodge Caravan. It is designed to help users understand the technical aspects of the brakes, including components, maintenance, and performance. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.
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Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The search will highlight relevant sections and subsections for quick access.
Navigate through the document by scrolling or using the table of contents. Each section is organized by major topics, with subsections providing detailed information. Click on a section title to jump directly to that part of the document.
Key Specifications
Front Rotor Diameter
12.6 inches
Rear Rotor Diameter
11.9 inches
Brake Pad Thickness (Front)
0.5 inches
Brake Fluid Type
DOT 3 or DOT 4
Brake Fluid Capacity
1.5 liters
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Caravan's braking system, including rotors, calipers, pads, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the Dodge Caravan's braking system, including rotors, calipers, pads, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Front Brake Rotors
- Diameter: 12.6 inches
- Thickness: 1.1 inches
- Material: Cast iron with vented design
- Replacement interval: 50,000-70,000 miles
Rear Brake Rotors
- Diameter: 11.9 inches
- Thickness: 0.8 inches
- Material: Cast iron with solid design
- Replacement interval: 50,000-70,000 miles
Brake Calipers
- Type: Single-piston floating calipers
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear every 30,000 miles
Brake Pad Specifications
This section provides details about the brake pads used in the Dodge Caravan, including materials, dimensions, and performance characteristics. Proper selection and maintenance of brake pads are crucial for safety and performance.
Brake Pad Specifications
This section provides details about the brake pads used in the Dodge Caravan, including materials, dimensions, and performance characteristics. Proper selection and maintenance of brake pads are crucial for safety and performance.
Front Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 0.5 inches (new)
- Wear limit: 0.125 inches
- Replacement interval: 30,000-50,000 miles
Rear Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 0.4 inches (new)
- Wear limit: 0.125 inches
- Replacement interval: 30,000-50,000 miles
Hydraulic Brake System
This section explains the hydraulic system that powers the brakes, including the master cylinder, brake lines, and fluid specifications. Proper maintenance of the hydraulic system ensures reliable braking performance.
Hydraulic Brake System
This section explains the hydraulic system that powers the brakes, including the master cylinder, brake lines, and fluid specifications. Proper maintenance of the hydraulic system ensures reliable braking performance.
Master Cylinder
- Type: Dual-circuit design
- Function: Converts pedal force into hydraulic pressure
- Maintenance: Inspect for leaks and replace every 100,000 miles
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters
- Replacement interval: Every 2 years or 30,000 miles
- Importance: Prevents corrosion and maintains hydraulic efficiency
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Brakes Specifications
Overview
- Type
- Hydraulic Disc (Front), Drum (Rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Chrysler RT platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.8 inches (300 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Drum Diameter
- 10.2 inches (260 mm)
- Rear Drum Width
- 2.0 inches (50 mm)
- Brake Pad Length
- 5.9 inches (150 mm)
- Brake Pad Width
- 2.4 inches (60 mm)
- Brake Fluid Capacity
- 0.5 quarts (0.47 liters)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- High-strength steel
- Brake Pads
- Semi-metallic friction material
- Brake Lines
- Steel braided with rubber coating
- Calipers
- Aluminum alloy
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Brake Assist
- Traction Control System (TCS)
- Rotor Features
-
- Vented design for heat dissipation
- Slotted for improved wet weather performance
- Anti-rust coating
- Pad Features
-
- Low-noise design
- High-temperature resistance
- Wear indicators
- Caliper Features
-
- Single-piston design
- Corrosion-resistant coating
- Easy-to-service design
- Drum Features
-
- Self-adjusting mechanism
- High thermal capacity
- Durable lining material
Safety Features
- Active Safety
-
- ABS prevents wheel lock-up
- EBD optimizes brake force distribution
- Brake Assist for emergency stops
- Passive Safety
-
- Dual-circuit design for redundancy
- Automatic brake adjustment
- Monitoring
-
- Brake pad wear sensors
- Low brake fluid warning light
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Chamfered brake pads
- Vibration dampening
- Pedal Feel
-
- Linear brake response
- Adjustable pedal height
- Smooth engagement
- Maintenance Ease
-
- Tool-free pad replacement
- Accessible bleed valves
- Clear wear indicators
Accessories
- Upgrades
-
- Performance brake pads
- Drilled and slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Brake bleeder kit
- Brake pad spreader
- Maintenance Kits
-
- Brake pad and rotor kit
- Brake fluid flush kit
- Drum brake service kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake function
- Measure rotor thickness
- Maintenance Notes
- Replace brake fluid every 30,000 miles or 2 years
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warping or cracking
- Calipers
- Miles: 60,000Years: 5Coverage: Seal failure or corrosion
- Brake Lines
- Miles: 100,000Years: 10Coverage: Leaks or ruptures
Production Details
- Manufacturer
- ZF Friedrichshafen AG
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality Control
- Dimensional Checks: Laser measurementMaterial Testing: X-ray and hardness testsPerformance Testing: Dyno testing under load
- Sustainability Practices
-
- Recycled materials in brake pads
- Water-based coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 1.2 million unitsDefect Rate: 0.02%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor surface condition
- Test brake fluid moisture content
- Inspect brake lines for damage
- Verify parking brake operation
Ensure proper torque on all fasteners
- Replace brake fluid
- Inspect caliper slide pins
- Check drum brake adjustment
- Measure rotor runout
- Test ABS functionality
Use only DOT 3 or DOT 4 brake fluid
- Replace brake pads and rotors
- Inspect and lubricate calipers
- Replace drum brake shoes if worn
- Check master cylinder operation
- Perform full system bleed
Replace components in axle pairs
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2008-2020 Dodge Caravan models?
Are these brakes compatible with all 2008-2020 Dodge Caravan models?
Yes, these brakes are designed to be compatible with all 2008-2020 Dodge Caravan models, including both front and rear brake systems. They meet OEM specifications and are suitable for both base and higher trim levels. Always verify your vehicle's specific configuration (e.g., engine type, wheel size) to ensure proper fitment.
Q2 What is the recommended maintenance schedule for Dodge Caravan brakes?
What is the recommended maintenance schedule for Dodge Caravan brakes?
Brake pads should be inspected every 12,000 miles and replaced if worn below 3mm. Rotors should be checked for wear and warping during pad replacement. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual. Regular inspections for leaks, noise, or reduced braking performance are also advised.
Q3 How do I replace the brake pads on a 2008-2020 Dodge Caravan?
How do I replace the brake pads on a 2008-2020 Dodge Caravan?
1. Lift the vehicle and remove the wheels. 2. Remove the caliper bolts and slide the caliper off the rotor. 3. Take out the old brake pads and inspect the rotor. 4. Compress the caliper piston using a C-clamp. 5. Install new pads and reassemble the caliper. 6. Reinstall the wheel and lower the vehicle. Test brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking may indicate worn pads or debris on the rotor. Inspect and clean the braking system. Vibrations often suggest warped rotors, which may need resurfacing or replacement. Ensure all components are properly torqued and lubricated. If issues persist, consult a professional mechanic for further diagnosis.
Q5 How can I optimize the performance of my Dodge Caravan brakes?
How can I optimize the performance of my Dodge Caravan brakes?
Use high-quality brake pads and rotors designed for your vehicle. Avoid aggressive driving to reduce wear. Regularly clean brake components to prevent debris buildup. Upgrade to performance brake fluid for improved heat resistance. Ensure proper bedding-in of new pads by following the manufacturer's instructions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2008-2020 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2008-2020 Dodge Caravan models.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails recent updates and fixes for brake systems in 2008-2020 Dodge Caravan models, including common issues and solutions.
Dodge Caravan Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for 2008-2020 Dodge Caravan models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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